1990 Ultra Classic Ping Machine
And by the way, I love the look of your '90 Ultra. Thats my next step to remove all the hardware from the rear of the bike. How difficult was that and do you still use the tour pack at all?
@Uncle G - I've recently realized that although the internals of the Evo may be only 20K miles young, the rest of her is 23 years and 70k miles old. So it is very possible that things are just starting to wear out. I'm hoping that it is just the VOES. Shouldn't be hard to replace. Where would you recommend getting one if it is bad? Stealership or 3rd party?
I stripped my bike in a weekend, but it took me a little while to collect all the aftermarket and stock parts that I wanted to add. The license plate bracket was hard to find. But when I saw mine appear on eBay with a BIN option, I didn't hesitate. Many here have tried to find them and failed. They only came on the FLHS, so they are rare.
I do use a tour pack on longer rides with the wife unit. Mine didn't have one when I bought it. I got an old one from a shovelhead bike because I hate all the Christmas tree lights on the Electra Glides. And then I cut out the side marker light depressions and filled them with fiberglass. So my tour pack has no lights whatsoever. Hopefully I'll get it painted this winter.
As for your switch, if it's bad, you can get them nearly anywhere they sell HD parts. I find my HD dealership has nearly competitive prices on stuff like that, and I don't have to pay shipping or wait for it.
I too am betting that VOES is bad. I bet the diaphragm was weak to begin with and over heating and hard running didn't help it a bit. A bad VOES would explain nearly every symptom you have.
Changing/testing the VOES is a matter of getting at it. You can see it up under the tank behind the carb, between the cylinders. I removed the fuel tanks on my Softail, and you'll probably have to do the same. Disconnect the vacuum line from the carb, and unplug the two wires. The switch is held on to a bracket (or in my case, the top motor mount) by a push fastener. It may be easier to remove the bracket and deal with the push fastener on the workbench (it was for me).
You can test the switch with a vacuum pump and an ohmmeter. The service manual will give you the exact specification for how many inches of mercury it should take to open the switch.
P.S. You should probably do a compression and leak down tes as the high heat can cook the rings or cylinders allowing small amounts of oil to dilute the mixture lowering the octane rating leading to detonation.
John
Last edited by miacycles; Aug 13, 2013 at 06:45 PM.











