Exhaust System Topics New and old exhaust system discussions. Fitment issues to sound bites and suggestions. Post them here.

1.90 Valves

Thread Tools
 
Search this Thread
 
Old Nov 21, 2009 | 08:09 PM
  #11  
mtclassic's Avatar
mtclassic
Outstanding HDF Member
Joined: Oct 2007
Posts: 3,437
Likes: 15
Default

i have shaved them .040 and used .030 hg with no problem on fitting the manifold and proper match up between the head and manifold.
 
Reply
Old Nov 22, 2009 | 12:06 AM
  #12  
thedonthere's Avatar
thedonthere
Outstanding HDF Member
Joined: Dec 2008
Posts: 2,419
Likes: 1
From: Ashland Ore.
Default

Paul, it's relatively easy to notch reliefs in the pistons. I did it on my 88ci when I did my build. PM me and I'll send you some photos if you're interested.
 
Reply
Old Nov 22, 2009 | 10:05 AM
  #13  
Faast Ed's Avatar
Faast Ed
Banned
Joined: Sep 2009
Posts: 7,580
Likes: 7
From: The Internet (& Dyer, Indiana)
Default

Originally Posted by paul s
I wanted to use the perfect fit pushrods and they come -.030, it was my call on that. I was hoping someone here might have done this before, If it's so close that it needs to be clayed I might as well go bigger. Thanks.
Your lifters will allow a little room for play there. Another .020 wouldn't hurt a thing, in my opinion. Also, which cam are you running? My Andrews cam has a smaller base circle, which allows for .020 more head shave.

I agree with thedonthere, the pistons are easy to relieve.
You have gone this far, do it right and be happy later.
 
Reply
Old Nov 22, 2009 | 11:00 AM
  #14  
paul s's Avatar
paul s
Thread Starter
|
Outstanding HDF Member
Joined: May 2008
Posts: 2,166
Likes: 4
From: la
Default

I have the 37's, I think being happy later would be getting the bigger pistons now, it will save me the time and cost of gaskets later. I was tempted to leave it 96 for now and slap on a set of heads but after that settled in I would be looking for more cubes anyway. I do have an extra set of heads and jugs already so my down time would be minimal.
 
Reply
Old Nov 22, 2009 | 11:03 AM
  #15  
djl's Avatar
djl
HDF Community Team
Veteran: Army
15 Year Member
Photogenic
Liked
Joined: Jun 2006
Posts: 12,779
Likes: 2,609
From: san antonio
Community Team
Default

It's not so much the lift and you should be looking at TDC lift anyway, not total lift. It's the location of the valve reliefs which are deep enough but often not exactly where they should be. You are probably OK but measuring is always the best bet and it will give you a baseline for future cam changes as well. As Faast points out, cam base circle fits into these measurements as well. Just a little "kiss" and you have a bent valve.

If you are careful, you can expand the reliefs with the pistons in the jugs. It you increase displacement, you still have to deal with the valve reliefs if you are running 1.90" intakes unless you buy aftermarket pistons that have already been machined.

Have you considered keeping your stock valves? The larger valves are really not going to help much in the rpm range where most of us ride. For a run of the mill BB build, it's not worth the money IMHO. Having said that, even with stock valves, I would clay and measure.
 
Attached Thumbnails 1.90 Valves-pistonstrikemarks.jpg   1.90 Valves-relief_measurements.jpg  

Last edited by djl; Nov 22, 2009 at 11:12 AM.
Reply
Old Nov 22, 2009 | 11:04 AM
  #16  
Faast Ed's Avatar
Faast Ed
Banned
Joined: Sep 2009
Posts: 7,580
Likes: 7
From: The Internet (& Dyer, Indiana)
Default

Originally Posted by paul s
I have the 37's, I think being happy later would be getting the bigger pistons now, it will save me the time and cost of gaskets later. I was tempted to leave it 96 for now and slap on a set of heads but after that settled in I would be looking for more cubes anyway. I do have an extra set of heads and jugs already so my down time would be minimal.
You remind me of me.

My original plan was for cams only,........

It's called "one more itis". LOL (No regrets).


.
 
Reply
Old Nov 22, 2009 | 12:08 PM
  #17  
paul s's Avatar
paul s
Thread Starter
|
Outstanding HDF Member
Joined: May 2008
Posts: 2,166
Likes: 4
From: la
Default

My original plan was intake, exhaust and a tuner but we know how that goes, I wasn't really looking for larger valves but the heads in stock already have the 1.90's and I was thinking I could speed up the process with them. What I'm looking for is a bump in compression and mild port job, having mine done with stock valve sizes is starting to look good.
 
Reply
Old Nov 22, 2009 | 01:41 PM
  #18  
mtclassic's Avatar
mtclassic
Outstanding HDF Member
Joined: Oct 2007
Posts: 3,437
Likes: 15
Default

This is how I did mine. Dan Baisley did them for me.
 
Attached Thumbnails 1.90 Valves-valve-reliefs.jpg  
Reply
HD Forum Stories

The Best of Harley-Davidson for Lifelong Riders

story-0

7 Times Harley-Davidson Chucked Tradition Out the Window

 Verdad Gallardo
story-1

7 Surprising Harley-Davidson Products that Are Not Motorcycles

 Verdad Gallardo
story-2

8 Best Harley-Davidson Motorcycles Ever

 Pouria Savadkouei
story-3

10 Worst Harley-Davidson Motorcycles Ever

 Pouria Savadkouei
story-4

Killer Custom's Jail Break Is The Breakout That Refused to Blend In

 Verdad Gallardo
story-5

Crazy Bunderbike Build Looks Amazing, But Is It Impossible to Ride?

 Verdad Gallardo
story-6

Harley-Davidson Reveals Super Cool Cafe Racer Concept

 Verdad Gallardo
story-7

Engraved Rebellion: Inside Bundnerbike's Glam Rock II

 Verdad Gallardo
story-8

10 Motorcycles You Should Never Buy

 Joe Kucinski
story-9

10 Things Harley-Davidson Needs to Fix in 2026

 Verdad Gallardo
Old Nov 22, 2009 | 06:23 PM
  #19  
SEDELUXE's Avatar
SEDELUXE
Road Warrior
Joined: Dec 2007
Posts: 1,270
Likes: 0
Default

a 96 ci motor is only 1 ci more then a 95 and for yrs we have made kits for th e95 in motors to scream.
with a little work to the pistons and a set of good heads and a cam these 96ci motors will rock remember they already have a longer stroke then the 88-95in motors.
to save time and money do a hot 96 with a stock pistons and lower end ,have those heads sent out (i prefer Baisley) have them bump the comp and do a nice cam with a good tune and you would be right along the lines onlty a few less then a 103 with money in your pocket.
now theres a reason i say this next yr most will want to do another build so why nott wait till next yur and do a bigger 117,120 or 124.

doing a hot 96 now and doing a good bigger cubic motor makes sense financially also.
if you have a great set of heads you dont even have to send them out to be ported just freshened up.
l
 
Reply
Old Nov 22, 2009 | 06:38 PM
  #20  
Faast Ed's Avatar
Faast Ed
Banned
Joined: Sep 2009
Posts: 7,580
Likes: 7
From: The Internet (& Dyer, Indiana)
Default

Originally Posted by SEDELUXE
a 96 ci motor is only 1 ci more then a 95 and for yrs we have made kits for th e95 in motors to scream.
with a little work to the pistons and a set of good heads and a cam these 96ci motors will rock remember they already have a longer stroke then the 88-95in motors.
to save time and money do a hot 96 with a stock pistons and lower end ,have those heads sent out (i prefer Baisley) have them bump the comp and do a nice cam with a good tune and you would be right along the lines onlty a few less then a 103 with money in your pocket.
now theres a reason i say this next yr most will want to do another build so why nott wait till next yur and do a bigger 117,120 or 124.

doing a hot 96 now and doing a good bigger cubic motor makes sense financially also.
if you have a great set of heads you dont even have to send them out to be ported just freshened up.
l
When I got hung up in the "one more itis" my logic was first to reuse the stock pushrods. Then it was "few more bolts to a thinner head gasket".
Then it came to "Heads are off, might as well port them", then came "Wow, zero more bolts to pull the jugs".

Point being that he will have to totally tear apart a motor to do the 103 later, as opposed to doing it now while the heads are off and the added labor will be so minimal.



.
 
Reply



All times are GMT -5. The time now is 06:24 PM.

story-0
7 Times Harley-Davidson Chucked Tradition Out the Window

Slideshow: Harley-Davidson built its reputation on nostalgia, but every so often, the company took a hard left turn into the future.

By Verdad Gallardo | 2026-05-20 11:18:19


VIEW MORE
story-1
7 Surprising Harley-Davidson Products that Are Not Motorcycles

Slideshow: The bar-and-shield logo shows up on far more than motorcycles, some of the company's most unexpected products have nothing to do with riding.

By Verdad Gallardo | 2026-04-29 16:50:35


VIEW MORE
story-2
8 Best Harley-Davidson Motorcycles Ever

Slideshow: Not every Harley gets it right, but these are the ones that genuinely earned their reputation.

By Pouria Savadkouei | 2026-04-15 14:23:21


VIEW MORE
story-3
10 Worst Harley-Davidson Motorcycles Ever

Slideshow: From the troubled AMF years to modern misfires, these bikes earned reputations for reliability issues, questionable engineering, or disappointing performance.

By Pouria Savadkouei | 2026-04-01 20:01:09


VIEW MORE
story-4
Killer Custom's Jail Break Is The Breakout That Refused to Blend In

Slideshow: Killer Custom's "Jail Breaker" build focuses more on stance and visual aggression than mechanical overhaul.

By Verdad Gallardo | 2026-03-18 19:20:32


VIEW MORE
story-5
Crazy Bunderbike Build Looks Amazing, But Is It Impossible to Ride?

Slideshow: The Swiss custom shop has taken a Harley Softail and stretched it into something so long and low that it looks closer to a rolling sculpture than a conventional motorcycle.

By Verdad Gallardo | 2026-03-07 16:15:30


VIEW MORE
story-6
Harley-Davidson Reveals Super Cool Cafe Racer Concept

Slideshow: Harley-Davidson's new RMCR concept revives the café racer formula with modern hardware-and it may be exactly the reset the company needs.

By Verdad Gallardo | 2026-03-04 12:23:37


VIEW MORE
story-7
Engraved Rebellion: Inside Bundnerbike's Glam Rock II

Slideshow: A standard cruiser becomes an intricate metal canvas in the hands of a Swiss custom house known for pushing Harley-Davidson platforms far beyond their factory brief.

By Verdad Gallardo | 2026-02-24 18:19:44


VIEW MORE
story-8
10 Motorcycles You Should Never Buy

Slideshow: There is no shortage of great motorcycles to buy, but we would avoid these ten.

By Joe Kucinski | 2026-02-19 14:50:51


VIEW MORE
story-9
10 Things Harley-Davidson Needs to Fix in 2026

Slideshow: Harley-Davidson's challenges aren't abstract; they show up in dropping shipments, shrinking dealer traffic, and strategic decisions that aren't yet translating into growth.

By Verdad Gallardo | 2026-01-13 18:33:17


VIEW MORE