Exhaust System Topics New and old exhaust system discussions. Fitment issues to sound bites and suggestions. Post them here.

Iron 883 conversion

Thread Tools
 
Search this Thread
 
Old Jan 31, 2010 | 12:08 AM
  #1  
Ironman507's Avatar
Ironman507
Thread Starter
|
Stage II
Joined: Jan 2010
Posts: 2
Likes: 0
From: Perth, Australia
Default Iron 883 conversion

Hi all, I'm about to take delivery of my first Harley (Iron 883) after years of zipping about on Superbikes (had to sell my Ducati 916 when I emigrated to Australia). I've got a list as long as my arm of modifications that I want to get done on my new Iron but my ultimate goal is to get as much power/torque out of the Iron as possible.

Initially I am just going to fit V&H short shots, heavy breather filter and power commander but I intend to get it converted to 1200cc and fit gas-flowed heads/racey cams etc.

I would appreciate any constructive advice regarding performance mods to a 1200 conversion. Thanks in advance.
 
Reply
Old Jan 31, 2010 | 05:27 AM
  #2  
grbrown's Avatar
grbrown
Club Member
15 Year Member
Liked
Loved
Community Favorite
Joined: Jun 2007
Posts: 45,429
Likes: 2,898
From: Bedford UK
Default

Welcome to HDF from the UK! You're asking how long a piece of string is! While many of us here on HDF are looking out on snow and frost and you are probably mid-summer you would be well off taking delivery of your new bike and getting used to it, while browsing HDF to get a measure of your new beast.

It is also worth pointing out that most discussion here on tuning actually takes place in the Sportster forum, where you will probably pick up more than in here. The forum is well structured, but the users ain't!

If you plan to have your own heads gas-flowed you will obviously need access to a suitable tuner. If you know one my advice is to make friends with him and consult on all the other things. There are Harley owners who do everything themselves, mixing and trying to match parts from all over, while some tuners know their Harleys and can offer a well-tried recipe. That is the shortest route to a successful result!

Having owned Harleys since the 70s and seen the majority of modified ones running less than pefectly I now use specialists who know their way around. Better results first time and skilled backup if needed.
 
Reply
Old Jan 31, 2010 | 06:54 AM
  #3  
Hillsidecycle.com's Avatar
Hillsidecycle.com
Sponsor
Joined: Dec 2007
Posts: 12,084
Likes: 829
Default

Iron XL's were 61" engines, not 55"s(883).
If it is and Ironhead, then a 4 5/8" stroker kit is the way on those, along with head mods, Andrews cams of several different flavors, DTT ignition,
S&S carb. Those are very quick set up like that.
IF, it is a 883, then bore to 1200, Andrews 8 cams, headwork, carb mods, or replacement, DTT ignition, 2/1 Supertrapp. Again very quick.
Scott
 
Reply
Old Jan 31, 2010 | 07:48 AM
  #4  
grbrown's Avatar
grbrown
Club Member
15 Year Member
Liked
Loved
Community Favorite
Joined: Jun 2007
Posts: 45,429
Likes: 2,898
From: Bedford UK
Default

Ironman57 needs a Hillsidecycle on his doorstep!

Super Cycles are S&S specialists and sound a good starting place
 

Last edited by grbrown; Jan 31, 2010 at 07:57 AM. Reason: Added link
Reply
Old Feb 1, 2010 | 04:36 AM
  #5  
Ironman507's Avatar
Ironman507
Thread Starter
|
Stage II
Joined: Jan 2010
Posts: 2
Likes: 0
From: Perth, Australia
Default

Hi Graham/Scott, thanks for the quick replies.

I've found reputable H-D tuner/engine builder (R and R cycles), albeit on the other side of the country (Queensland). I think I'll get all the cosmetic stuff done during the first 6 months and then go for the big-bore/mild cams/gas flowing along with remapping towards the end of the year, once I've amassed tons of advice from those in the the know!

Not too much in the way of snow here in Perth Graham, I'm more concerned about getting boiled alive in leathers (bikers in shorts and flip-flops are a common sight here, unfortunately)

I'll check out the Sportster forum.
 
Reply
Old Feb 1, 2010 | 07:51 AM
  #6  
grbrown's Avatar
grbrown
Club Member
15 Year Member
Liked
Loved
Community Favorite
Joined: Jun 2007
Posts: 45,429
Likes: 2,898
From: Bedford UK
Thumbs up

Originally Posted by Ironman507
Not too much in the way of snow here in Perth Graham, I'm more concerned about getting boiled alive in leathers (bikers in shorts and flip-flops are a common sight here, unfortunately)

I'll check out the Sportster forum.
I was in the other Perth earlier this year and there was plenty of snow! We have family who live not far away and they were snowed in from 22nd Dec until 12th Jan!

Best of luck with the bike.
 
Reply
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
Jay1611
Sportster Models
4
Jul 16, 2014 03:44 AM
lock_stock85
General Harley Davidson Chat
4
Sep 19, 2012 06:56 AM
shrtchngd
Engine Mechanical Topics
1
Jun 20, 2012 04:18 PM
spalmer1214
Sportster Models
7
Apr 13, 2012 02:11 PM
04yfz450nj
Sportster Models
6
Mar 14, 2009 09:28 AM




All times are GMT -5. The time now is 07:01 PM.

story-0
7 Times Harley-Davidson Chucked Tradition Out the Window

Slideshow: Harley-Davidson built its reputation on nostalgia, but every so often, the company took a hard left turn into the future.

By Verdad Gallardo | 2026-05-20 11:18:19


VIEW MORE
story-1
7 Surprising Harley-Davidson Products that Are Not Motorcycles

Slideshow: The bar-and-shield logo shows up on far more than motorcycles, some of the company's most unexpected products have nothing to do with riding.

By Verdad Gallardo | 2026-04-29 16:50:35


VIEW MORE
story-2
8 Best Harley-Davidson Motorcycles Ever

Slideshow: Not every Harley gets it right, but these are the ones that genuinely earned their reputation.

By Pouria Savadkouei | 2026-04-15 14:23:21


VIEW MORE
story-3
10 Worst Harley-Davidson Motorcycles Ever

Slideshow: From the troubled AMF years to modern misfires, these bikes earned reputations for reliability issues, questionable engineering, or disappointing performance.

By Pouria Savadkouei | 2026-04-01 20:01:09


VIEW MORE
story-4
Killer Custom's Jail Break Is The Breakout That Refused to Blend In

Slideshow: Killer Custom's "Jail Breaker" build focuses more on stance and visual aggression than mechanical overhaul.

By Verdad Gallardo | 2026-03-18 19:20:32


VIEW MORE
story-5
Crazy Bunderbike Build Looks Amazing, But Is It Impossible to Ride?

Slideshow: The Swiss custom shop has taken a Harley Softail and stretched it into something so long and low that it looks closer to a rolling sculpture than a conventional motorcycle.

By Verdad Gallardo | 2026-03-07 16:15:30


VIEW MORE
story-6
Harley-Davidson Reveals Super Cool Cafe Racer Concept

Slideshow: Harley-Davidson's new RMCR concept revives the café racer formula with modern hardware-and it may be exactly the reset the company needs.

By Verdad Gallardo | 2026-03-04 12:23:37


VIEW MORE
story-7
Engraved Rebellion: Inside Bundnerbike's Glam Rock II

Slideshow: A standard cruiser becomes an intricate metal canvas in the hands of a Swiss custom house known for pushing Harley-Davidson platforms far beyond their factory brief.

By Verdad Gallardo | 2026-02-24 18:19:44


VIEW MORE
story-8
10 Motorcycles You Should Never Buy

Slideshow: There is no shortage of great motorcycles to buy, but we would avoid these ten.

By Joe Kucinski | 2026-02-19 14:50:51


VIEW MORE
story-9
10 Things Harley-Davidson Needs to Fix in 2026

Slideshow: Harley-Davidson's challenges aren't abstract; they show up in dropping shipments, shrinking dealer traffic, and strategic decisions that aren't yet translating into growth.

By Verdad Gallardo | 2026-01-13 18:33:17


VIEW MORE