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Old Jun 30, 2010 | 06:52 PM
  #11  
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ON my 05 I just remove the drain screw, let it drain. Remove the inspection cover and refill. The gasket is cheaper and no orings to deal with.

I refill with 1 quart of Mobil 1 synthetic atf. Much smoother and quieter shifting.
 
Old Jun 30, 2010 | 07:14 PM
  #12  
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Originally Posted by Rat1
ON my 05 I just remove the drain screw, let it drain. Remove the inspection cover and refill. The gasket is cheaper and no orings to deal with.

I refill with 1 quart of Mobil 1 synthetic atf. Much smoother and quieter shifting.

I assume you are referring to the chain adjustment cover. Not sure when but that’s gone on newer bikes. Also what type of fluid, Dextron, Type F ---???
 
Old Jul 1, 2010 | 06:53 AM
  #13  
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Originally Posted by Pine Tree
May I respectfully suggest that the derby cover be removed BEFORE removing the drain plug.

In the event one or more derby cover screws get butchered and can't, through traditional means, be removed, one could still ride the bike to someone that can remove the derby cover.
I'd say that is good, no make that awesome, advice. I've changed my primary fluid twice so far and the first time went smoothly. I even replaced the Torx bolts with Allen bolts. Well I must have torqued one of them down a bit tight because the second time I replaced my fluid I stripped out one of the bolts. I had already drained the fluid and thought to myself "I should have removed the cover first". Luckily, I was able to use a Dremel tool and grind a slot into the head and remove it with a screw driver.
 
Old Jul 1, 2010 | 07:51 AM
  #14  
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Once drained you only need a quart,more is a waste.
 
Old Jul 1, 2010 | 09:49 AM
  #15  
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Originally Posted by FastHoss
07 is a six speed it takes 42 oz in the primary I believe.
Originally Posted by dog155
Once drained you only need a quart,more is a waste.
38 oz.....

I put a small drop of blue loctite on the end of the derby cover threads.
i use anti-seize on the derby cover screws, and an in/lb torque wrench. never had a problem with the derby cover screws.
 

Last edited by skratch; Jul 1, 2010 at 09:54 AM.
Old Jul 1, 2010 | 10:03 AM
  #16  
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Default primary cover

thats to all that replied great info u guys are great
 
Old Oct 25, 2010 | 12:32 AM
  #17  
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What size is the primary drain plug on a 2005 Road King Classic? Thank you
 
Old Oct 25, 2010 | 07:12 AM
  #18  
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Originally Posted by lallsdd966
What size is the primary drain plug on a 2005 Road King Classic? Thank you
The size of the hex or the thread?
 
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Old Oct 25, 2010 | 08:04 AM
  #19  
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Quote from WLbowers

"Replace drain plug and torque to specs. 14-21 ft lbs On My Heritage. Verify your torque."

The manual for my '04 Ultra specifies 36 - 60 INCH POUNDS. I believe 14 to 21 foot pounds would be sufficient to strip the threads in the primary cover.
 
Old Oct 25, 2010 | 11:37 AM
  #20  
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Originally Posted by rh8234
Quote from WLbowers

"Replace drain plug and torque to specs. 14-21 ft lbs On My Heritage. Verify your torque."

The manual for my '04 Ultra specifies 36 - 60 INCH POUNDS. I believe 14 to 21 foot pounds would be sufficient to strip the threads in the primary cover.
Primary cover. What has the above quote from me to do with the primary cover?

I put the important parts in bold for you.

If you would re-read my original post. This is the information on the primary cover.

Originally Posted by wlbowers

Install Derby cover and gasket. Put the top screw in first. Remember the washer. If you have the flat gasket hang it on the screw while you start it. If you have the o-ring gasket make sure it's in place.

Start the other screws and finger tighten all.

Alternately tighten screws to 84-108 in-Ibs following torque sequence shown below.
Did you go straight to the beer?
 



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