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Old Jun 20, 2014 | 10:05 PM
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Default spark plug gap

I have an 09 nightster 1200 i changed the plugs and set them at .040 like harley said and it started backfire sounds like from the intake and misfiring so i set it ar .032 and it runs a little smoother was wondering if i need to go lower or does anybody no what the problem is at idle it sounds good just going from first to second or low rpms
 
Old Jun 20, 2014 | 10:30 PM
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What plugs did you use to replace the old ones? Did you get the plug wires crossed?
 
Old Jun 20, 2014 | 10:53 PM
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Originally Posted by nytryder
What plugs did you use to replace the old ones? Did you get the plug wires crossed?
Wouldn't matter OEM ignition is a dual fire system both plugs pop at the same time.
 
Old Jun 20, 2014 | 11:22 PM
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I use the harley davidson one that they gave me
 
Old Jun 20, 2014 | 11:43 PM
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The difference in those plug gaps shouldn't make a giant difference for you - like nytrydr said you may have a wire off or crossed. Make sure your wires aren't arcing - if some of the shielding is/are cut and arcing.

reasonable man theory applies here....if applicable
 
Old Jun 20, 2014 | 11:59 PM
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Ok guys think about this a second how can you cross the wires when both holes on the coil fire at the same time ?



Answer : it doesn't make a damn bit of difference if you swap them on a dual fire ignitions system .


Op set the plugs at .040" like the book says and try again , plug gap on the electronic ignition systems run bigger not smaller only reason you'd close the gap is MUCH higher compression or you're playing with the timing some . NOT for the novice to do.
 
Old Jun 21, 2014 | 12:10 AM
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Dude - increasing your plug gap to .040 will raise your compression ratio alot. Really?
 
Old Jun 21, 2014 | 07:49 AM
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Originally Posted by FredAndrews
Dude - increasing your plug gap to .040 will raise your compression ratio alot. Really?
Read TwiZted Biker's post again... He did NOT say that changing the gap would raise the compression. He said the only reason you would close the gap would be IF it was a high compression engine.
 

Last edited by edpnjax; Jun 21, 2014 at 12:14 PM. Reason: Spelling & correct mistake
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Old Jun 21, 2014 | 08:12 AM
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Originally Posted by FredAndrews
Dude - increasing your plug gap to .040 will raise your compression ratio alot. Really?
Comprehension is not one of your strong points is it?
 
Old Jun 21, 2014 | 09:56 AM
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Originally Posted by TwiZted Biker
Ok guys think about this a second how can you cross the wires when both holes on the coil fire at the same time ?



Answer : it doesn't make a damn bit of difference if you swap them on a dual fire ignitions system .


Op set the plugs at .040" like the book says and try again , plug gap on the electronic ignition systems run bigger not smaller only reason you'd close the gap is MUCH higher compression or you're playing with the timing some . NOT for the novice to do.
The OP has an 2009 Sporty. The Sportster has been SINGLE fire since 2000.
No, it will not run with crossed wires.

Edit to add:
During start-up "cranking" (<~500 RPM), Harley single fire ignitions operate in dual-fire mode until the ICM/ECM can determine where the 2 pistons are in their cycle in relation to the single crank position sensor pulse for that cycle, and then it switches to single fire. With crossed wires the motor may sputter while cranking at low RPM, but as it starts to catch and builds RPM, it will die when as switches into single fire mode before reaching normal idle RPM.
 

Last edited by cHarley; Jun 21, 2014 at 11:44 AM.



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