When you click on links to various merchants on this site and make a purchase, this can result in this site earning a commission. Affiliate programs and affiliations include, but are not limited to, the eBay Partner Network.
Ignition/Tuner/ECM/Fuel InjectionNeed advice on ignition issues? Questions about a tuner? Have questions about a EFI calibration or Fuel Injection? Tips on Engine Diagnostics, how to get codes, and what they mean. Find your answers here.
I have a 2003 Road King Classic with about 40k miles. This spring when I started riding her again, the fuel gauge wasn't working. I'd ride a while then it would come on. This has been getting worse and worse. Had the bike out the other night and realized that the Fuel gauge, headlight and running lights are all not working (they will come on after riding about 20 miles or so). Touring lights, brake lights and turn signals all work fine.
I checked the fuses, no corrosion. Checked for volts at the headlight and no volts. (Did this to determine if my problem was related to a ground or power supply.)
I ordered the Electrical Diagnostic Manual for my bike today. Figured I'd also see if anyone else has had a similar problem.
This is my first post. Any assistance will be appreciated.
Thoughts?
That does seem odd. It seems it has to be a broken wire, but there's nothing in common between the lights and fuel gauge. They even have differant grounds.
I just got the Electrical Diagnostic Manual for my bike. I plan on spending some time on Friday working on it.
Hopefully the manual I just got has a schematic. If it does, I should be able to find the common thread easily enough.
I'll post what I learn. Maybe it can help someone else.
Unfortunately, I was too busy to get to my bike until recently. I did figure out what was wrong with it. The problem was the power relay (under the seat, behind the battery), it had burned contacts. I cleaned up the contacts and my problem is solved.
According to my wiring diagram, the passing lamps should not have worked either. But, a while back I changed out the passing lamp switch with a 3 way so I could have the high beam and passing lamps on at the same time. This provided an alternate power source for the passing lamps.
The other thing that doesn't make sense is that the fuel guage wasn't working. According to my wiring diagram, the fuel guage is fed off of a different circuit than the headlight and running lights. Not sure what changed here, but the fuel guage works fine since I cleaned up the contacts. Time to stop fixing and start riding...
7 Surprising Harley-Davidson Products that Are Not Motorcycles
Slideshow: The bar-and-shield logo shows up on far more than motorcycles, some of the company's most unexpected products have nothing to do with riding.
Slideshow: From the troubled AMF years to modern misfires, these bikes earned reputations for reliability issues, questionable engineering, or disappointing performance.
Crazy Bunderbike Build Looks Amazing, But Is It Impossible to Ride?
Slideshow: The Swiss custom shop has taken a Harley Softail and stretched it into something so long and low that it looks closer to a rolling sculpture than a conventional motorcycle.
Engraved Rebellion: Inside Bundnerbike's Glam Rock II
Slideshow: A standard cruiser becomes an intricate metal canvas in the hands of a Swiss custom house known for pushing Harley-Davidson platforms far beyond their factory brief.
Slideshow: Harley-Davidson's challenges aren't abstract; they show up in dropping shipments, shrinking dealer traffic, and strategic decisions that aren't yet translating into growth.