69 XLCH Build
Last edited by JayStronghawk; Dec 4, 2009 at 10:56 AM.

The 1969 had the ignition sticking up out of the timing cover. An XLH had a distributor. This distributor had a metal cap held on by a wire clip over the top of it.
An XLCH (1969) had a magneto instead of a distributor. The magneto was a large rectangular box with the spark plug wires coming out of the top of it. It made for very cramped quarters with the bottom of the carburator.
From the pic you show, I believe you had an XLH rather than an XLCH. I say that because of the fuel tank. It looks like the larger tank found on the XLH model. If that were the case then this bike would have had the distributor on top if it were a 1969 and an enclosed cone shaped distributor in the timing cover if it were a 1970.
pg
PS: I like the car (Ford Fairlane?) in the background. I have not seen one of those in a while.
If your intent on going to an 18 inch wheel is an effort to 'level' the bike you will want to do some checking before you go spending money on a wheel.
The 4.00-18 wheel and tire that came on the bike when new was a certain diameter. Measure the wheel you say you have now.
A 5.00-16 wheel and tire is going to be almost the same diameter. The 16 inch rim is smaller than the 18 inch, but the sidewall of a 5.00-16 tire is much greater than that od a 4.00-18 tire.
The result......... Almost the same exact outside diameter between the two. This will negate the effort to level the bike in my opinion. Something to check out and consider anyway.
pg
The 1969 had the ignition sticking up out of the timing cover. An XLH had a distributor. This distributor had a metal cap held on by a wire clip over the top of it.
An XLCH (1969) had a magneto instead of a distributor. The magneto was a large rectangular box with the spark plug wires coming out of the top of it. It made for very cramped quarters with the bottom of the carburator.
From the pic you show, I believe you had an XLH rather than an XLCH. I say that because of the fuel tank. It looks like the larger tank found on the XLH model. If that were the case then this bike would have had the distributor on top if it were a 1969 and an enclosed cone shaped distributor in the timing cover if it were a 1970.
pg
PS: I like the car (Ford Fairlane?) in the background. I have not seen one of those in a while.
Last edited by JayStronghawk; Dec 4, 2009 at 10:57 AM.
In 1969 and 1970 the XLH and the XLCH both had kick starters.
But only the XLH had an electric starter. The CH of this era had only a kick starter, along with the smaller battery mounted on the left side behind the end of the primary cover.
The XLH with the electric starter and kick starter had a side mount oil tank (right side) and a large battery mounted in the center of the frame behind the electric starter.
If you remember a cone shaped timing cover then the bike was a 1970.
pg
If your intent on going to an 18 inch wheel is an effort to 'level' the bike you will want to do some checking before you go spending money on a wheel.
The 4.00-18 wheel and tire that came on the bike when new was a certain diameter. Measure the wheel you say you have now.
A 5.00-16 wheel and tire is going to be almost the same diameter. The 16 inch rim is smaller than the 18 inch, but the sidewall of a 5.00-16 tire is much greater than that od a 4.00-18 tire.
The result......... Almost the same exact outside diameter between the two. This will negate the effort to level the bike in my opinion. Something to check out and consider anyway.
pg
Thanks for allt he great info. I found my lowering problem. This frontend was bougth new 4.5 years ago and has set ont he shelf since. (read...no fork oil) I took it off the jack today and tried bouncing the frontend a little bit. Absolutely nothing. Those forks are extended all the way out and will not budge. Looks like they are getting rebuilt first...YUK!
Thanks for allt he great info. I found my lowering problem. This frontend was bougth new 4.5 years ago and has set ont he shelf since. (read...no fork oil) I took it off the jack today and tried bouncing the frontend a little bit. Absolutely nothing. Those forks are extended all the way out and will not budge. Looks like they are getting rebuilt first...YUK!
Forks are normally extended full length all the time because of the springs inside.
Roughly speaking this is the way forks work:
Springs hold the forks extended all the way out.
You hit a bump and the springs compress.
The fork oil passes through small holes to cushion the blow as the fork goes downward.
The spring wants to return the forks full length after the bump is passed. Without the oil the springs will slam the forks back to the extended position.
But since the oil has to travel back through the small holes the rebound is also cushioned and prevents them slamming home.
If you have ever run a bike with no oil in the forks you would remember riding a pogo stick. Clank-clunk go the front forks with a sudden harsh rebound.
Very simplified explanation, but that is the way they work.
So there is only one thing that will lower a front end and that is called a set of shorter fork tubes. We had this discussion here recently as I recall with another member who had 2 inch over long fork tubes and wanted to lower the front end.
As I recall he could never accept the fact that shorter tubes were the only way he was going to do this. I do not know what he did as he kinda did a quiet fade and I do not remember him coming back with a post after that.
pg
The Best of Harley-Davidson for Lifelong Riders
Forks are normally extended full length all the time because of the springs inside.
Roughly speaking this is the way forks work:
Springs hold the forks extended all the way out.
You hit a bump and the springs compress.
The fork oil passes through small holes to cushion the blow as the fork goes downward.
The spring wants to return the forks full length after the bump is passed. Without the oil the springs will slam the forks back to the extended position.
But since the oil has to travel back through the small holes the rebound is also cushioned and prevents them slamming home.
If you have ever run a bike with no oil in the forks you would remember riding a pogo stick. Clank-clunk go the front forks with a sudden harsh rebound.
Very simplified explanation, but that is the way they work.
So there is only one thing that will lower a front end and that is called a set of shorter fork tubes. We had this discussion here recently as I recall with another member who had 2 inch over long fork tubes and wanted to lower the front end.
As I recall he could never accept the fact that shorter tubes were the only way he was going to do this. I do not know what he did as he kinda did a quiet fade and I do not remember him coming back with a post after that.
pg
Little new to HD world but have been riding and wrenching on bikes for about 20 years now. No expert by any means and learn something new everyday... Don't we all... haha
Probably should have explained myself a little better. The weight of the bike does not compress the forks at all. The forks are stuck solid. I realize they are at the outermost travel as normal. I can remove the cap and no spring pressure. The spring is actually lower than the bottom of the caps. These are extended out very far with no retention at all.
Little new to HD world but have been riding and wrenching on bikes for about 20 years now. No expert by any means and learn something new everyday... Don't we all... haha
Probably should have explained myself a little better. The weight of the bike does not compress the forks at all. The forks are stuck solid. I realize they are at the outermost travel as normal. I can remove the cap and no spring pressure. The spring is actually lower than the bottom of the caps. These are extended out very far with no retention at all.
Oh, and I will add that I have been riding and wrenching on bikes since 1957, and most of that has been on Harley.
pg
Last edited by piniongear; Dec 4, 2009 at 09:14 PM.



