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Anybody have a weird whistle after big bore?

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Old Dec 3, 2018 | 06:54 AM
  #21  
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Originally Posted by Timberjkd
Found a video of before I did anything to motor. Just pipes and cleaner . If you listen you can still hear the whine. Like a super charger...
really amplified after big bore kit.
My 2017 made very little balancer gear whine, My 2018 makes more than my 17 did but has quieted down with miles added. Yours is a lot more. In all your videos you posted I could hear the gear whine and Intake noise, but your descriptions were throwing me off. What I dont like about your gear whine is it has a bit of chatter to it. Not much you can do about it unless it develops into something more, and it may also get quieter as the gears get to know each other and become better friends.
 
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Old Dec 3, 2018 | 07:01 AM
  #22  
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Originally Posted by sixguns
My 2017 made very little balancer gear whine, My 2018 makes more than my 17 did but has quieted down with miles added. Yours is a lot more. In all your videos you posted I could hear the gear whine and Intake noise, but your descriptions were throwing me off. What I dont like about your gear whine is it has a bit of chatter to it. Not much you can do about it unless it develops into something more, and it may also get quieter as the gears get to know each other and become better friends.
Yea, sorry about the descriptions. It's hard to find the words. I rode this am and the intake and gear whine were pretty loud. Got to work and it was somewhat quieter, but still very present. Frustrating. It has had a little since day one, but seems really loud after big bore. I may just open the cam chest this weekend to see if there is anything not right. Someone had mentioned cam chain? Any thoughts on that? Another was oil pump...idk. Thanks.
 
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Old Dec 3, 2018 | 07:20 AM
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Originally Posted by Timberjkd
Yea, sorry about the descriptions. It's hard to find the words. I rode this am and the intake and gear whine were pretty loud. Got to work and it was somewhat quieter, but still very present. Frustrating. It has had a little since day one, but seems really loud after big bore. I may just open the cam chest this weekend to see if there is anything not right. Someone had mentioned cam chain? Any thoughts on that? Another was oil pump...idk. Thanks.
Oil pump alignment must be an issue cause the MoCo has revised installation procedures. Your big bore kit should not have affected the Balancer gears. If you open the cam chest you will get about 12oz of oil, catch it and see if there are any debris, you might also pull the Crank Position sensor and look at that oil as well. that may be telling if you have a problem or not.
 
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Old Dec 3, 2018 | 07:37 AM
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Originally Posted by sixguns
Oil pump alignment must be an issue cause the MoCo has revised installation procedures. Your big bore kit should not have affected the Balancer gears. If you open the cam chest you will get about 12oz of oil, catch it and see if there are any debris, you might also pull the Crank Position sensor and look at that oil as well. that may be telling if you have a problem or not.
Sounds good. I'll pull that this weekend. I was unaware of a new procedure to re-install oil pump. I just did it the same way I have for every other big bore....hmmm.
 
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Old Dec 3, 2018 | 09:09 AM
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Originally Posted by Timberjkd
Sounds good. I'll pull that this weekend. I was unaware of a new procedure to re-install oil pump. I just did it the same way I have for every other big bore....hmmm.
I wouldn't worry about the new torque sequence for the cam plate. I used the manual's torque specs on my build and have no issues whatsoever. Neither do thousands of other bikes that have the original torque specs. Keep in mind HD was fishing for a sumping solution. The revised torque spec solved nothing. Using the new spec wouldn't hurt anything nonetheless.

Did you replace the inner cam bearing? I ask because you said the noise was there prior to the install. It seems to be the only possible common component in the cam train before and after the install. Not sure why the disdain for the pushrods; I like the Bender units. They're beefy and easy to adjust. There are different lengths for exhaust and intake pushrods; was this taken into account? At this point I would do as mentioned above: pull the cam cover off and look for fine metal in the oil, like silver paint. Pull the cam plate off and check the cam gear alignment per the manual, and adjust if necessary with a different shim.

It sounds mechanical.
 

Last edited by strych9; Dec 3, 2018 at 09:11 AM.
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Old Dec 3, 2018 | 09:18 AM
  #26  
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Originally Posted by strych9
I wouldn't worry about the new torque sequence for the cam plate. I used the manual's torque specs on my build and have no issues whatsoever. Neither do thousands of other bikes that have the original torque specs. Keep in mind HD was fishing for a sumping solution. The revised torque spec solved nothing. Using the new spec wouldn't hurt anything nonetheless.

Did you replace the inner cam bearing? I ask because you said the noise was there prior to the install. It seems to be the only possible common component in the cam train before and after the install. Not sure why the disdain for the pushrods; I like the Bender units. They're beefy and easy to adjust. There are different lengths for exhaust and intake pushrods; was this taken into account? At this point I would do as mentioned above: pull the cam cover off and look for fine metal in the oil, like silver paint. Pull the cam plate off and check the cam gear alignment per the manual, and adjust if necessary with a different shim.

It sounds mechanical.
I updated the inner bearing when I was in there. The Bender rods seemed beefy true, but really raw in manufacturing. I just thought they seemed cheaply made in respect to the S&S and older FM rods that I had used prior. Yea, I measured the exhaust and intake just to make sure they went in the right holes. I almost messed that up on the very first build I did years ago. Won't make that mistake again ever. Thanks. Hate to pull it all apart again...but....ugh..
 
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Old Dec 3, 2018 | 09:30 AM
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Originally Posted by strych9
I wouldn't worry about the new torque sequence for the cam plate. I used the manual's torque specs on my build and have no issues whatsoever. Neither do thousands of other bikes that have the original torque specs. Keep in mind HD was fishing for a sumping solution. The revised torque spec solved nothing. Using the new spec wouldn't hurt anything nonetheless.

Did you replace the inner cam bearing? I ask because you said the noise was there prior to the install. It seems to be the only possible common component in the cam train before and after the install. Not sure why the disdain for the pushrods; I like the Bender units. They're beefy and easy to adjust. There are different lengths for exhaust and intake pushrods; was this taken into account? At this point I would do as mentioned above: pull the cam cover off and look for fine metal in the oil, like silver paint. Pull the cam plate off and check the cam gear alignment per the manual, and adjust if necessary with a different shim.

It sounds mechanical.
Also....I used an automotive stethoscope to listen to the pushrod tubes, rocker covers (incase of rocker arm chatter), and the cam chest. I can't hear anything rubbing or sounding "bad". Metal to metal would have a unique grinding or at least I would think.

This is driving me insane tho...worried about the thing grenading. Def gonna pull apart this weekend. Thanks for the reply.
 
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Old Dec 3, 2018 | 09:33 AM
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Did you perform a compression test, or better a cylinder leak down test. Could be one of the valves is not seating a 100%
 
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Old Dec 3, 2018 | 09:37 AM
  #29  
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Originally Posted by TomCop
Did you perform a compression test, or better a cylinder leak down test. Could be one of the valves is not seating a 100%
That I did not do...2100 miles on the new kit so far. Would that present a problem before now? Just curious.
 
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Old Dec 3, 2018 | 09:41 AM
  #30  
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Originally Posted by strych9
I wouldn't worry about the new torque sequence for the cam plate. I used the manual's torque specs on my build and have no issues whatsoever. Neither do thousands of other bikes that have the original torque specs. Keep in mind HD was fishing for a sumping solution. The revised torque spec solved nothing. Using the new spec wouldn't hurt anything nonetheless.

Did you replace the inner cam bearing? I ask because you said the noise was there prior to the install. It seems to be the only possible common component in the cam train before and after the install. Not sure why the disdain for the pushrods; I like the Bender units. They're beefy and easy to adjust. There are different lengths for exhaust and intake pushrods; was this taken into account? At this point I would do as mentioned above: pull the cam cover off and look for fine metal in the oil, like silver paint. Pull the cam plate off and check the cam gear alignment per the manual, and adjust if necessary with a different shim.

It sounds mechanical.
Im not inclined to believe the revision was made as part of the sumping issue. Even the twincam had a procedure to find the oil pumps natural center. With lots of engine rotation the pump was tightened after the cam plate, Many and myself believe the 2017 touring manual was in error and not cool when the first two bolts to tighten are oil pump bolts, this was later revised to be more inline with the twincam procedure.
 
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