Pan America Pan America Forum Only

Essential fixes on older models?

Thread Tools
 
Search this Thread
 
Old Feb 28, 2024 | 09:03 PM
  #1  
FatBob2018's Avatar
FatBob2018
Thread Starter
|
Grand HDF Member
5 Year Member
Liked
Loved
Community Favorite
Joined: Nov 2017
Posts: 4,252
Likes: 3,135
From: Texas
Default Essential fixes on older models?

So, we're all aware that the early model Pan Americas were plagued with their share of gremlins, same as the early M8s had their sumping and whatnot.

It seems like the 2024 Pan America has it sorted out and it seems like the Pan America is fully trustable now, yes? As I understand it, some of those fixes were firmware updates, but others were hardware changes. Has anybody categorized what the changes were and what needs to be done to an older bike to bring it up to snuff?

Seems like there were windshield issues, electrical gremlins, and that people got a bigger battery and a higher-output stator? What would you who've fought the good fight, recommend for someone considering a leftover 2022 model?

Thanks!
 
Reply
Old Feb 29, 2024 | 07:45 AM
  #2  
Bunker's Avatar
Bunker
Stellar HDF Member
Veteran: Army
10 Year Member
Liked
Community Favorite
Joined: Aug 2013
Posts: 2,449
Likes: 495
From: Port Arthur, Texas
Default

Fuel Pump - hasn't been addressed
Radiator Hose - redesign on 23 I think
 
Reply
Old Feb 29, 2024 | 09:38 AM
  #3  
3dognate's Avatar
3dognate
Road Captain
Photogenic
Loved
Community Favorite
Top Answer: 1
Joined: Apr 2012
Posts: 598
Likes: 489
From: Bloomington, IL
Default

Originally Posted by Bunker
Fuel Pump - hasn't been addressed
Radiator Hose - redesign on 23 I think
Fuel pump seems to be hit and miss.. this is season 4 for me and no worries so far on the pump, I have only 6500 miles though as I split my riding over multiple bikes, my miles are always low and I only buy 91-93 octane major brand fuel (Shell, BP, Mobil). Maybe that helps, maybe it's just a matter of time. My '21 had plenty of radiator hose clearance too from the factory, I could fit my index finger in there easy. It was on one of the very first trucks that left the factory on the first day of distribution, maybe it was one of the pre-production bikes that got extra special attention on assembly.

But... firmware/software... gotta make sure the updates, all of the updates, are completed. <-- that's the big one. There's been a rash of service depts telling people the software is up to date and it totally not be.

And Bunker's advice is good. Make sure the fuel pump sounds good, make sure there's that clearance between the front header and radiator hose, make sure the Adaptive Ride Height functions correctly if it has it, Make sure it's charging well.
 

Last edited by 3dognate; Feb 29, 2024 at 09:39 AM.
Reply
Old Feb 29, 2024 | 12:27 PM
  #4  
wmprof's Avatar
wmprof
Road Master
10 Year Member
Liked
Loved
Community Favorite
Joined: Mar 2013
Posts: 1,069
Likes: 1,351
From: Kansas
Default

Originally Posted by Bunker
Radiator Hose - redesign on 23 I think
I modified the radiator hose on my 23, cut off quarter inch and pushed it on further. Also added heat shield that I had in my parts stash. Helps to be proactive.

Zero problems so far in 7,000 miles. Well, except for the fob battery that only lasted six months.

 

Last edited by wmprof; Feb 29, 2024 at 12:28 PM.
Reply
Old Feb 29, 2024 | 08:55 PM
  #5  
North of You's Avatar
North of You
Cruiser
Joined: Mar 2020
Posts: 201
Likes: 245
From: Orangeville
Default

I have 27k km on the original fuel pump. I know I just jinxed myself, but ya….its hit and miss on that part.
 
Reply
Old Mar 3, 2024 | 10:02 AM
  #6  
doxbike's Avatar
doxbike
Tourer
Joined: Nov 2007
Posts: 428
Likes: 87
From: SoCal
Default

starter gear update, for sure
stator upgrade
all software updates; infotainment update
seat grab rail update
radiator hose clearance
change to madstad windshield
get enlarged foot pad for jiffy stand
as mentioned, be sure the ARH is functioning as it should
make sure it has the ESP! I had the right fork leg electronic malfunction and it shorted out 3 other switches- woulda cost of $5K without the warranty- these bikes have so many electronics that a lot can go wrong and not just on Harleys.
22,000 miles on my '01 and it's perfect!
 

Last edited by doxbike; Mar 3, 2024 at 10:05 AM.
Reply
Old Mar 3, 2024 | 03:52 PM
  #7  
fwg1961's Avatar
fwg1961
Advanced
Joined: Aug 2010
Posts: 68
Likes: 44
Default

Originally Posted by FatBob2018
So, we're all aware that the early model Pan Americas were plagued with their share of gremlins, same as the early M8s had their sumping and whatnot.

It seems like the 2024 Pan America has it sorted out and it seems like the Pan America is fully trustable now, yes? As I understand it, some of those fixes were firmware updates, but others were hardware changes. Has anybody categorized what the changes were and what needs to be done to an older bike to bring it up to snuff?

Seems like there were windshield issues, electrical gremlins, and that people got a bigger battery and a higher-output stator? What would you who've fought the good fight, recommend for someone considering a leftover 2022 model?

Thanks!
The wiring harness is different, BCM, ECM and Side stand is different and mounts differently. I read somewhere that the parts that can be changed out alone are north of $2500.00 plus the labor. I would go for a 22 if it IS DIRT CHEAP with an extended warranty and hope the electrical system fries itself and HD fixes it with the updated parts. Otherwise go for a 24 and enjoy peace of mind and higher resale value down the road. I love the bike even thought my 21 was a problem child and I would replace it with another one if anything ever happened to it, probably the best all around bike I have ever had and I have had a bunch of them.
 

Last edited by fwg1961; Mar 3, 2024 at 03:56 PM.
Reply
Old Mar 4, 2024 | 01:26 PM
  #8  
FatBob2018's Avatar
FatBob2018
Thread Starter
|
Grand HDF Member
5 Year Member
Liked
Loved
Community Favorite
Joined: Nov 2017
Posts: 4,252
Likes: 3,135
From: Texas
Default

Yeah, I've been thinking about it and I think you're right. I don't want to buy problems, and I don't know that the fixes to bring the '22 up to snuff are worth the price, and I definitely don't want to get stuck anywhere. I read up a bunch on a Pan America-specific forum, and it seems like they're saying the same thing. I really like the GI '22, but I think I'll pass, as this would strictly be a novelty and not a necessity and I really don't want to buy into any problems. If they'd give me a 7-year Harley ESP, I think I'd do it, but without that I just don't know. Or if the dealer would do all the necessary upgrades to it meets 2024's standards, but I doubt they would.

Thanks for the feedback, folks.
 
Reply
HD Forum Stories

The Best of Harley-Davidson for Lifelong Riders

story-0

6 Weirdest Harley-Davidsons Ever Sold to the Public

 Verdad Gallardo
story-1

7 Times Harley-Davidson Chucked Tradition Out the Window

 Verdad Gallardo
story-2

7 Surprising Harley-Davidson Products that Are Not Motorcycles

 Verdad Gallardo
story-3

8 Best Harley-Davidson Motorcycles Ever

 Pouria Savadkouei
story-4

10 Worst Harley-Davidson Motorcycles Ever

 Pouria Savadkouei
story-5

Killer Custom's Jail Break Is The Breakout That Refused to Blend In

 Verdad Gallardo
story-6

Crazy Bunderbike Build Looks Amazing, But Is It Impossible to Ride?

 Verdad Gallardo
story-7

Harley-Davidson Reveals Super Cool Cafe Racer Concept

 Verdad Gallardo
story-8

Engraved Rebellion: Inside Bundnerbike's Glam Rock II

 Verdad Gallardo
story-9

10 Motorcycles You Should Never Buy

 Joe Kucinski
Old Mar 11, 2024 | 12:58 PM
  #9  
FatBob2018's Avatar
FatBob2018
Thread Starter
|
Grand HDF Member
5 Year Member
Liked
Loved
Community Favorite
Joined: Nov 2017
Posts: 4,252
Likes: 3,135
From: Texas
Default

Sigh. A week later and I CANNOT get the 2022 Enthusiast Pan Am out of my head.

I would go for a 22 if it IS DIRT CHEAP with an extended warranty and hope the electrical system fries itself and HD fixes it with the updated parts.
Well, now, that brings up an interesting option. If it's gonna happen at some point, then yeah, ride it until it's sure to blow itself up and then have the warranty fix it... Hmmm.

What do you consider dirt cheap?

I've been reading up on all the problems and fixes, and it seems like so many are related to electrical/charging.

Unfortunately, it seems like it may be a case of "when" it goes bad, rather than "if" it goes bad. People seem to absolutely love them and have no problems at all with them, right up until they do start having problems. Maybe it's like COVID, sooner or later everyone got it.

Is there a mileage threshold where the problems are pretty sure to have manifested themselves by? Like, if few people with <5,000 miles have problems, lots with 10,000 miles have or had problems, and everybody with 20,000+ miles had problems, then maybe you just have to make sure you hit 20k miles within the warranty period to get everything fixed? Which should be easy for me, I put on 40K miles on my Fat Bob in four years, and that was with having other bikes in the garage too, so ... maybe this is an option?

So: to Pan Am veterans who've fought the good fight, does this sound like a reasonable way to enter the Pan Am world with a 2022 and have a chance of avoiding the nightmares?

1. Buy it new, so it has a warranty (even though it's a leftover 2022).
2. Make sure it's up to date with all software updates.
3. Replace the battery with a lithium battery.
4. Get at least a couple years' extended warranty.
5. Ride the hell out of it during the warranty period, at least XX thousand miles (whatever XX is, the threshold by which most folks have run into all the problems)
6. Have a second bike for when the problems take the Pan Am to the shop for repairs.
7. Harley fixes it and then I have a glorious functional reliable motorcycle for years to come... ?
 

Last edited by FatBob2018; Mar 11, 2024 at 01:03 PM.
Reply
Old Mar 11, 2024 | 03:10 PM
  #10  
3dognate's Avatar
3dognate
Road Captain
Photogenic
Loved
Community Favorite
Top Answer: 1
Joined: Apr 2012
Posts: 598
Likes: 489
From: Bloomington, IL
Default

Originally Posted by FatBob2018
6. Have a second bike for when the problems take the Pan Am to the shop for repairs.
Five bikes.
 
Reply



All times are GMT -5. The time now is 10:08 AM.

story-0
6 Weirdest Harley-Davidsons Ever Sold to the Public

Slideshow: From military-inspired singles to scooters and three-wheel utility vehicles, these Harleys took the company far outside its comfort zone.

By Verdad Gallardo | 2026-06-02 18:34:10


VIEW MORE
story-1
7 Times Harley-Davidson Chucked Tradition Out the Window

Slideshow: Harley-Davidson built its reputation on nostalgia, but every so often, the company took a hard left turn into the future.

By Verdad Gallardo | 2026-05-20 11:18:19


VIEW MORE
story-2
7 Surprising Harley-Davidson Products that Are Not Motorcycles

Slideshow: The bar-and-shield logo shows up on far more than motorcycles, some of the company's most unexpected products have nothing to do with riding.

By Verdad Gallardo | 2026-04-29 16:50:35


VIEW MORE
story-3
8 Best Harley-Davidson Motorcycles Ever

Slideshow: Not every Harley gets it right, but these are the ones that genuinely earned their reputation.

By Pouria Savadkouei | 2026-04-15 14:23:21


VIEW MORE
story-4
10 Worst Harley-Davidson Motorcycles Ever

Slideshow: From the troubled AMF years to modern misfires, these bikes earned reputations for reliability issues, questionable engineering, or disappointing performance.

By Pouria Savadkouei | 2026-04-01 20:01:09


VIEW MORE
story-5
Killer Custom's Jail Break Is The Breakout That Refused to Blend In

Slideshow: Killer Custom's "Jail Breaker" build focuses more on stance and visual aggression than mechanical overhaul.

By Verdad Gallardo | 2026-03-18 19:20:32


VIEW MORE
story-6
Crazy Bunderbike Build Looks Amazing, But Is It Impossible to Ride?

Slideshow: The Swiss custom shop has taken a Harley Softail and stretched it into something so long and low that it looks closer to a rolling sculpture than a conventional motorcycle.

By Verdad Gallardo | 2026-03-07 16:15:30


VIEW MORE
story-7
Harley-Davidson Reveals Super Cool Cafe Racer Concept

Slideshow: Harley-Davidson's new RMCR concept revives the café racer formula with modern hardware-and it may be exactly the reset the company needs.

By Verdad Gallardo | 2026-03-04 12:23:37


VIEW MORE
story-8
Engraved Rebellion: Inside Bundnerbike's Glam Rock II

Slideshow: A standard cruiser becomes an intricate metal canvas in the hands of a Swiss custom house known for pushing Harley-Davidson platforms far beyond their factory brief.

By Verdad Gallardo | 2026-02-24 18:19:44


VIEW MORE
story-9
10 Motorcycles You Should Never Buy

Slideshow: There is no shortage of great motorcycles to buy, but we would avoid these ten.

By Joe Kucinski | 2026-02-19 14:50:51


VIEW MORE