Panhead A place to talk about Panhead motors.

Resurrecting the 65.

Thread Tools
 
Search this Thread
 
Old Sep 26, 2023 | 03:59 PM
  #11  
Max Headflow's Avatar
Max Headflow
Thread Starter
|
Seasoned HDF Member
Joined: Dec 2005
Posts: 19,868
Likes: 7,987
From: poway
Default

John I spend too much time analyzing.. I really have to understand what is going on before making changes. The big issue for me is that this is a non standard setup.. Star wheel with shovel disk brake..
Couple years ago I helped a bud doing a restore on his 49 get the forks right with mismatched parts. IIRC the damping tube was the wrong length and lower would leak out the bottom screw.

Front brakes work.


 
Reply
Old Sep 26, 2023 | 07:16 PM
  #12  
johnjzjz's Avatar
johnjzjz
Seasoned HDF Member
15 Year Member
Top Answer: 3
Joined: Nov 2006
Posts: 12,878
Likes: 5,449
From: la la land jerzey
Default

Some think i am picking on them but in a shop i keep an eye on everything from taking stuff apart to the wrenches used to the way the parts are arranged in trays and the attitude in doing it

maybe i should not be like that - but then again doing it the right way is all that matters to me - your like that and it shows
 
Reply
Old Sep 28, 2023 | 09:31 AM
  #13  
TwiZted Biker's Avatar
TwiZted Biker
Club Member
15 Year Member
Loved
Community Favorite
Top Answer: 10
Joined: Mar 2009
Posts: 66,106
Likes: 51,387
From: Niles Canyon Ca.
Default

Originally Posted by johnjzjz
Some think i am picking on them but in a shop i keep an eye on everything from taking stuff apart to the wrenches used to the way the parts are arranged in trays and the attitude in doing it

maybe i should not be like that - but then again doing it the right way is all that matters to me - your like that and it shows
After spending time with you in that shop I can’t see you NOT being that meticulous, I get **** about stuff but I know when I’m seriously out classed at it.
 
Reply
Old Sep 28, 2023 | 10:25 AM
  #14  
Max Headflow's Avatar
Max Headflow
Thread Starter
|
Seasoned HDF Member
Joined: Dec 2005
Posts: 19,868
Likes: 7,987
From: poway
Default

Originally Posted by TwiZted Biker
After spending time with you in that shop I can’t see you NOT being that meticulous, I get **** about stuff but I know when I’m seriously out classed at it.
It may look like well done but in reality, I'm pretty scatterbrained. This bike is a challenge as there are so many little to medium things that need work. Pull something off and fined another that need attention.. After a while the bench looks like this..



 

Last edited by Max Headflow; Sep 28, 2023 at 10:27 AM.
Reply
Old Sep 28, 2023 | 12:50 PM
  #15  
TwiZted Biker's Avatar
TwiZted Biker
Club Member
15 Year Member
Loved
Community Favorite
Top Answer: 10
Joined: Mar 2009
Posts: 66,106
Likes: 51,387
From: Niles Canyon Ca.
Default

Preaching to the choir on that one Max,

Was a time it'd look a bomb went off after I got done with a serious project or rat resurrection.
 
Reply
Old Sep 28, 2023 | 01:06 PM
  #16  
Max Headflow's Avatar
Max Headflow
Thread Starter
|
Seasoned HDF Member
Joined: Dec 2005
Posts: 19,868
Likes: 7,987
From: poway
Default

Originally Posted by TwiZted Biker
Preaching to the choir on that one Max,

Was a time it'd look a bomb went off after I got done with a serious project or rat resurrection.
I can clear everything off the benches and put it all away. Start working again and within 1/2 hour it's back to looking like it was. I clean up when I can't find a tool,, or at least start cleaning until I find it..
 
Reply
Old Sep 28, 2023 | 05:01 PM
  #17  
johnjzjz's Avatar
johnjzjz
Seasoned HDF Member
15 Year Member
Top Answer: 3
Joined: Nov 2006
Posts: 12,878
Likes: 5,449
From: la la land jerzey
Default

Food for thought - an old machine is a great 3rd bike

taking it to the screws is the only way to insure its right - most do it once we are involved in doing it 50 years so its become puzzles that you do over and over

SO the moral of the story - it never ends always something is not right - then it rains while you an hour away - and it was spotless
 
Reply
Old Sep 29, 2023 | 12:09 PM
  #18  
Max Headflow's Avatar
Max Headflow
Thread Starter
|
Seasoned HDF Member
Joined: Dec 2005
Posts: 19,868
Likes: 7,987
From: poway
Default

While I'm sure the forks and steering bearings need service, I'll save that for later. The fork bearings feel good. The next big thing bothering me was the accessory instruments. The bottom on one was dented and cross bar was bent.

I was able to pound out the dent from the inside and belt sand reasonably smooth. Bead blasted them and drilled a small drain hole in the bottom. That all showed evidence of water sitting inside. I suspect that the previous owner had the bike washed and detailed without riding.

I replaced the crossbar with a piece of 1 inch 304 SS tube and was able to recover the bar ends from the old cross bar.






 

Last edited by Max Headflow; Sep 29, 2023 at 12:21 PM. Reason: Tube
HD Forum Stories

The Best of Harley-Davidson for Lifelong Riders

story-0

7 Surprising Harley-Davidson Products that Are Not Motorcycles

 Verdad Gallardo
story-1

8 Best Harley-Davidson Motorcycles Ever

 Pouria Savadkouei
story-2

10 Worst Harley-Davidson Motorcycles Ever

 Pouria Savadkouei
story-3

Killer Custom's Jail Break Is The Breakout That Refused to Blend In

 Verdad Gallardo
story-4

Crazy Bunderbike Build Looks Amazing, But Is It Impossible to Ride?

 Verdad Gallardo
story-5

Harley-Davidson Reveals Super Cool Cafe Racer Concept

 Verdad Gallardo
story-6

Engraved Rebellion: Inside Bundnerbike's Glam Rock II

 Verdad Gallardo
story-7

10 Motorcycles You Should Never Buy

 Joe Kucinski
story-8

10 Things Harley-Davidson Needs to Fix in 2026

 Verdad Gallardo
story-9

Southpaw Super Glide: A Left-Hand-Drive 1979 Harley FXE Built to Fit the Rider

 Verdad Gallardo
Old Sep 29, 2023 | 04:50 PM
  #19  
hellonewman's Avatar
hellonewman
Seasoned HDF Member
Photogenic
Photoriffic
Shutterbug
Joined: Jun 2015
Posts: 8,055
Likes: 8,080
From: Canada
Default

That bar is pretty cool.

Repop speedo, I just sold a mint original.
 
Reply
Old Sep 29, 2023 | 04:52 PM
  #20  
hellonewman's Avatar
hellonewman
Seasoned HDF Member
Photogenic
Photoriffic
Shutterbug
Joined: Jun 2015
Posts: 8,055
Likes: 8,080
From: Canada
Default

I can honestly say I've never seen a voltage regulator mounted on a wall as decoration.
 
Reply



All times are GMT -5. The time now is 03:55 PM.

story-0
7 Surprising Harley-Davidson Products that Are Not Motorcycles

Slideshow: The bar-and-shield logo shows up on far more than motorcycles, some of the company's most unexpected products have nothing to do with riding.

By Verdad Gallardo | 2026-04-29 16:50:35


VIEW MORE
story-1
8 Best Harley-Davidson Motorcycles Ever

Slideshow: Not every Harley gets it right, but these are the ones that genuinely earned their reputation.

By Pouria Savadkouei | 2026-04-15 14:23:21


VIEW MORE
story-2
10 Worst Harley-Davidson Motorcycles Ever

Slideshow: From the troubled AMF years to modern misfires, these bikes earned reputations for reliability issues, questionable engineering, or disappointing performance.

By Pouria Savadkouei | 2026-04-01 20:01:09


VIEW MORE
story-3
Killer Custom's Jail Break Is The Breakout That Refused to Blend In

Slideshow: Killer Custom's "Jail Breaker" build focuses more on stance and visual aggression than mechanical overhaul.

By Verdad Gallardo | 2026-03-18 19:20:32


VIEW MORE
story-4
Crazy Bunderbike Build Looks Amazing, But Is It Impossible to Ride?

Slideshow: The Swiss custom shop has taken a Harley Softail and stretched it into something so long and low that it looks closer to a rolling sculpture than a conventional motorcycle.

By Verdad Gallardo | 2026-03-07 16:15:30


VIEW MORE
story-5
Harley-Davidson Reveals Super Cool Cafe Racer Concept

Slideshow: Harley-Davidson's new RMCR concept revives the café racer formula with modern hardware-and it may be exactly the reset the company needs.

By Verdad Gallardo | 2026-03-04 12:23:37


VIEW MORE
story-6
Engraved Rebellion: Inside Bundnerbike's Glam Rock II

Slideshow: A standard cruiser becomes an intricate metal canvas in the hands of a Swiss custom house known for pushing Harley-Davidson platforms far beyond their factory brief.

By Verdad Gallardo | 2026-02-24 18:19:44


VIEW MORE
story-7
10 Motorcycles You Should Never Buy

Slideshow: There is no shortage of great motorcycles to buy, but we would avoid these ten.

By Joe Kucinski | 2026-02-19 14:50:51


VIEW MORE
story-8
10 Things Harley-Davidson Needs to Fix in 2026

Slideshow: Harley-Davidson's challenges aren't abstract; they show up in dropping shipments, shrinking dealer traffic, and strategic decisions that aren't yet translating into growth.

By Verdad Gallardo | 2026-01-13 18:33:17


VIEW MORE
story-9
Southpaw Super Glide: A Left-Hand-Drive 1979 Harley FXE Built to Fit the Rider

Slideshow: Graeme Billington's left-hand-drive Shovelhead is as much about problem-solving as it is about classic Harley form.

By Verdad Gallardo | 2025-12-30 11:27:08


VIEW MORE