Panhead A place to talk about Panhead motors.

Gearbox countershaft 1st gear end play

Thread Tools
 
Search this Thread
 
Old Aug 23, 2024 | 03:19 PM
  #1  
lonbak's Avatar
lonbak
Thread Starter
|
Advanced
5 Year Member
Joined: Sep 2020
Posts: 65
Likes: 69
From: Denmark (Scandinavia, Europe)
Default Gearbox countershaft 1st gear end play

Greetings from Denmark, Scandinavia!

I am working on restoring my 4speed Pan gearbox, and there is a thing I don’t get. My countershaft 1st gear end play is 0.02”. Is that considered normal?
I found nothing in my service manual regarding countershaft 1st gear end play, and to my knowledge there is no shim available, just a one size washer (35812-36).
My countershaft is a new Andrews, the washer/shim (35812-36) is new and measures 0.057”.
My 1st gear is not new but in what I would consider great condition.






















 
Reply
Old Nov 29, 2024 | 02:50 PM
  #2  
johnjzjz's Avatar
johnjzjz
Seasoned HDF Member
15 Year Member
Top Answer: 3
Joined: Nov 2006
Posts: 12,878
Likes: 5,449
From: la la land jerzey
Default

Ok think on it this way - the washer to the right end is the first gear end play plus the .002 you have / that has to be so the gear is not always riding on the end washer - the second gear on the counter is held by the snap ring so adjust it is necessary

we set anything i am not sure of at .010 and i work on all the old stuff going way back and that is a rule of thumb number - it wont be too much and slop around and it wont be to little and seize - but the Harley 4 speed gives you all the numbers but hi gear we use .010 to .012 not .025 i believe that’s is a mis print
 
Reply
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
vizcarmb
2014-2024 Touring Models
231
Jun 26, 2024 03:22 PM
Keggr
Primary/Transmission/Driveline/Clutch
7
May 12, 2021 07:19 AM




All times are GMT -5. The time now is 12:25 AM.

story-0
7 Times Harley-Davidson Chucked Tradition Out the Window

Slideshow: Harley-Davidson built its reputation on nostalgia, but every so often, the company took a hard left turn into the future.

By Verdad Gallardo | 2026-05-20 11:18:19


VIEW MORE
story-1
7 Surprising Harley-Davidson Products that Are Not Motorcycles

Slideshow: The bar-and-shield logo shows up on far more than motorcycles, some of the company's most unexpected products have nothing to do with riding.

By Verdad Gallardo | 2026-04-29 16:50:35


VIEW MORE
story-2
8 Best Harley-Davidson Motorcycles Ever

Slideshow: Not every Harley gets it right, but these are the ones that genuinely earned their reputation.

By Pouria Savadkouei | 2026-04-15 14:23:21


VIEW MORE
story-3
10 Worst Harley-Davidson Motorcycles Ever

Slideshow: From the troubled AMF years to modern misfires, these bikes earned reputations for reliability issues, questionable engineering, or disappointing performance.

By Pouria Savadkouei | 2026-04-01 20:01:09


VIEW MORE
story-4
Killer Custom's Jail Break Is The Breakout That Refused to Blend In

Slideshow: Killer Custom's "Jail Breaker" build focuses more on stance and visual aggression than mechanical overhaul.

By Verdad Gallardo | 2026-03-18 19:20:32


VIEW MORE
story-5
Crazy Bunderbike Build Looks Amazing, But Is It Impossible to Ride?

Slideshow: The Swiss custom shop has taken a Harley Softail and stretched it into something so long and low that it looks closer to a rolling sculpture than a conventional motorcycle.

By Verdad Gallardo | 2026-03-07 16:15:30


VIEW MORE
story-6
Harley-Davidson Reveals Super Cool Cafe Racer Concept

Slideshow: Harley-Davidson's new RMCR concept revives the café racer formula with modern hardware-and it may be exactly the reset the company needs.

By Verdad Gallardo | 2026-03-04 12:23:37


VIEW MORE
story-7
Engraved Rebellion: Inside Bundnerbike's Glam Rock II

Slideshow: A standard cruiser becomes an intricate metal canvas in the hands of a Swiss custom house known for pushing Harley-Davidson platforms far beyond their factory brief.

By Verdad Gallardo | 2026-02-24 18:19:44


VIEW MORE
story-8
10 Motorcycles You Should Never Buy

Slideshow: There is no shortage of great motorcycles to buy, but we would avoid these ten.

By Joe Kucinski | 2026-02-19 14:50:51


VIEW MORE
story-9
10 Things Harley-Davidson Needs to Fix in 2026

Slideshow: Harley-Davidson's challenges aren't abstract; they show up in dropping shipments, shrinking dealer traffic, and strategic decisions that aren't yet translating into growth.

By Verdad Gallardo | 2026-01-13 18:33:17


VIEW MORE