Shovelhead A place to talk about Shovelheads.

thunderheader tuning problems

Thread Tools
 
Search this Thread
 
Old Jun 11, 2008 | 10:19 PM
  #1  
mav7500's Avatar
mav7500
Thread Starter
|
Novice
Joined: Aug 2007
Posts: 22
Likes: 0
Default thunderheader tuning problems

Since i have put a thunderheader on my Shovelhead, i cant get rid of a really bad stutter that happens every time i shift. The bike had an S&amp\\;S E i have the jetting good. If i take it off and put different exhaust on it the stutter is gone. Does anyone have any places to look, or is there something i can to to the thunderheader to cure this. Thanks
 
Reply
Old Jun 12, 2008 | 08:59 AM
  #2  
megawatt's Avatar
megawatt
Road Warrior
Joined: Dec 2007
Posts: 1,286
Likes: 64
From: SoCal
Default RE: thunderheader tuning problems

Have you tried calling Thunderheader and explaining the problem to them to get their take on it?
 
Reply
Old Jun 12, 2008 | 04:34 PM
  #3  
mav7500's Avatar
mav7500
Thread Starter
|
Novice
Joined: Aug 2007
Posts: 22
Likes: 0
Default RE: thunderheader tuning problems

I tried calling them but they wont give you the time of day if you arent a dealer.
 
Reply
Old Jun 12, 2008 | 07:34 PM
  #4  
megawatt's Avatar
megawatt
Road Warrior
Joined: Dec 2007
Posts: 1,286
Likes: 64
From: SoCal
Default RE: thunderheader tuning problems

Are there baffle combinations you can try? I see from their website that they have an anti-reversion feature built into their product for Shovelheads. Did you get your set-up new, with paperwork about tuning their system? If you got it from a dealer of theirs, will they call 'em and ask for help. How about checking with an independent shop about what might be done?
 
Reply
Old Jun 12, 2008 | 08:29 PM
  #5  
mav7500's Avatar
mav7500
Thread Starter
|
Novice
Joined: Aug 2007
Posts: 22
Likes: 0
Default RE: thunderheader tuning problems

I did buy it new, but dont remember any paperwork with it. I have it at a local indy right now, and hopefully he can figure something out.
 
Reply
Old Jun 12, 2008 | 09:36 PM
  #6  
megawatt's Avatar
megawatt
Road Warrior
Joined: Dec 2007
Posts: 1,286
Likes: 64
From: SoCal
Default RE: thunderheader tuning problems

So when you are sitting at a stop, idling, you can rev it up with no problem?
What carb are you running?
Since it behaves okay with a different exhaust system, I wonder if there is a reversion problem.
I imagine you shift gears at about the same rpm everytime (or most times anyway) which makes me think that you are experiencing reversion at that rpm that really shows itself when you close the throttle slighly as you shift and then reopen it and the reversion is interupting the intake flow causing it to go lean. Does it pop backwards through the carb when it stutters?
With the engine off, does the accelerator pump work throughout the entire stroke of the throttle...nice smooth, even, uninterupted stream?
 
Reply
Old Jun 13, 2008 | 08:04 AM
  #7  
mav7500's Avatar
mav7500
Thread Starter
|
Novice
Joined: Aug 2007
Posts: 22
Likes: 0
Default RE: thunderheader tuning problems

Yes when im sitting still it will rev up perfect. Its a super E carb. The accelerator pump is working as it should also. I have been over this thing a million times tryin to find the problem. I was wondering if it was a reversion problem. I appreciate the thought you are putting into this. Is there a way to diagnose a reversion problem.
 
Reply
Old Jun 13, 2008 | 12:00 PM
  #8  
megawatt's Avatar
megawatt
Road Warrior
Joined: Dec 2007
Posts: 1,286
Likes: 64
From: SoCal
Default RE: thunderheader tuning problems

Try riding the bike with the air cleaner off to see if fuel is spitting backwards out of the carb, if you have a safe spot to do this. Reversion will push the air fuel mix backwards.
 
Reply
HD Forum Stories

The Best of Harley-Davidson for Lifelong Riders

story-0

7 Surprising Harley-Davidson Products that Are Not Motorcycles

 Verdad Gallardo
story-1

8 Best Harley-Davidson Motorcycles Ever

 Pouria Savadkouei
story-2

10 Worst Harley-Davidson Motorcycles Ever

 Pouria Savadkouei
story-3

Killer Custom's Jail Break Is The Breakout That Refused to Blend In

 Verdad Gallardo
story-4

Crazy Bunderbike Build Looks Amazing, But Is It Impossible to Ride?

 Verdad Gallardo
story-5

Harley-Davidson Reveals Super Cool Cafe Racer Concept

 Verdad Gallardo
story-6

Engraved Rebellion: Inside Bundnerbike's Glam Rock II

 Verdad Gallardo
story-7

10 Motorcycles You Should Never Buy

 Joe Kucinski
story-8

10 Things Harley-Davidson Needs to Fix in 2026

 Verdad Gallardo
story-9

Southpaw Super Glide: A Left-Hand-Drive 1979 Harley FXE Built to Fit the Rider

 Verdad Gallardo
Old Jun 13, 2008 | 12:04 PM
  #9  
megawatt's Avatar
megawatt
Road Warrior
Joined: Dec 2007
Posts: 1,286
Likes: 64
From: SoCal
Default RE: thunderheader tuning problems

There is an old trick of putting an eyebolt in the exhaust that can be turned to "tune" the reversion out of it. It would require drilling on your new exhaust (I would not want to drill my new exhaust).
Torque cones may do the trick.
Talk to the indy about solutions if they think it's reversion.
 
Reply
Old Jun 13, 2008 | 02:03 PM
  #10  
mav7500's Avatar
mav7500
Thread Starter
|
Novice
Joined: Aug 2007
Posts: 22
Likes: 0
Default RE: thunderheader tuning problems

I did notice fuel spraying out of the carb the other day, but didnt think anything of it. I think my next step will be trying torque cone. Thanks for the advice
 
Reply



All times are GMT -5. The time now is 08:42 PM.

story-0
7 Surprising Harley-Davidson Products that Are Not Motorcycles

Slideshow: The bar-and-shield logo shows up on far more than motorcycles, some of the company's most unexpected products have nothing to do with riding.

By Verdad Gallardo | 2026-04-29 16:50:35


VIEW MORE
story-1
8 Best Harley-Davidson Motorcycles Ever

Slideshow: Not every Harley gets it right, but these are the ones that genuinely earned their reputation.

By Pouria Savadkouei | 2026-04-15 14:23:21


VIEW MORE
story-2
10 Worst Harley-Davidson Motorcycles Ever

Slideshow: From the troubled AMF years to modern misfires, these bikes earned reputations for reliability issues, questionable engineering, or disappointing performance.

By Pouria Savadkouei | 2026-04-01 20:01:09


VIEW MORE
story-3
Killer Custom's Jail Break Is The Breakout That Refused to Blend In

Slideshow: Killer Custom's "Jail Breaker" build focuses more on stance and visual aggression than mechanical overhaul.

By Verdad Gallardo | 2026-03-18 19:20:32


VIEW MORE
story-4
Crazy Bunderbike Build Looks Amazing, But Is It Impossible to Ride?

Slideshow: The Swiss custom shop has taken a Harley Softail and stretched it into something so long and low that it looks closer to a rolling sculpture than a conventional motorcycle.

By Verdad Gallardo | 2026-03-07 16:15:30


VIEW MORE
story-5
Harley-Davidson Reveals Super Cool Cafe Racer Concept

Slideshow: Harley-Davidson's new RMCR concept revives the café racer formula with modern hardware-and it may be exactly the reset the company needs.

By Verdad Gallardo | 2026-03-04 12:23:37


VIEW MORE
story-6
Engraved Rebellion: Inside Bundnerbike's Glam Rock II

Slideshow: A standard cruiser becomes an intricate metal canvas in the hands of a Swiss custom house known for pushing Harley-Davidson platforms far beyond their factory brief.

By Verdad Gallardo | 2026-02-24 18:19:44


VIEW MORE
story-7
10 Motorcycles You Should Never Buy

Slideshow: There is no shortage of great motorcycles to buy, but we would avoid these ten.

By Joe Kucinski | 2026-02-19 14:50:51


VIEW MORE
story-8
10 Things Harley-Davidson Needs to Fix in 2026

Slideshow: Harley-Davidson's challenges aren't abstract; they show up in dropping shipments, shrinking dealer traffic, and strategic decisions that aren't yet translating into growth.

By Verdad Gallardo | 2026-01-13 18:33:17


VIEW MORE
story-9
Southpaw Super Glide: A Left-Hand-Drive 1979 Harley FXE Built to Fit the Rider

Slideshow: Graeme Billington's left-hand-drive Shovelhead is as much about problem-solving as it is about classic Harley form.

By Verdad Gallardo | 2025-12-30 11:27:08


VIEW MORE