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Old May 11, 2012 | 02:08 AM
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Default kicker stuck

So I installe the oil tank ,starter,battbox,,kicker cover,,went to see how it kicks,,and it moves about 2 inches and is stuck,took it off at least 6 times,,Ièm not sure what Iève done wrong,,Ièm lining it up the way the book says.Any help would be appreciated
 
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Old May 11, 2012 | 09:05 AM
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Seems like one of two things....either you do not have the bike in neutral or you have something binding. Have of this will be easy to rule out.

What have you done/fixed on your kicker assembly?
 
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Old May 11, 2012 | 09:29 AM
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I only pulled the cover off to polish it,,put in a new clutch,belt drive rear trans sprocket and top end
 
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Old May 11, 2012 | 09:32 AM
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nd it is in neutral it seems if i put any pressure on the kicker,somethings not moving,pain in the *** winding up the spring and then trying to hold thedowel pin at 7:00,,,the book says 7:00 from the inside,I hope i'm just doing something wrong
 
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Old May 11, 2012 | 11:04 AM
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Just a thought... the spring attached and wound it can be a bit tricky getting everything aligned at the proper position. You might consider removing the spring and kicker arm, putting the cover on and then putting the spring and kicker arm back on.

Doesn't sound like anything but alignment of gears
 
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Old May 11, 2012 | 11:13 AM
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thats what I will try next
 
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Old May 12, 2012 | 03:26 AM
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Originally Posted by panz4ever
Just a thought... the spring attached and wound it can be a bit tricky getting everything aligned at the proper position. You might consider removing the spring and kicker arm, putting the cover on and then putting the spring and kicker arm back on.

Doesn't sound like anything but alignment of gears
If you didn't change anything this is about all it could be , do what Panz suggested . Before you put all the nuts on just seat a couple and try running it through with a crescent wrench without the the spring , also helps to align everything .
 
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Old May 20, 2012 | 12:01 PM
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Hey,,Thanx guys,,i installed without kicker spring ,goes in smooth,,I told my mechanic buddy,and he chuckled and says,he never thought of that ,always struggled,,so Thanks again,,sure love this forum,,I'm almost ready to rebuild my bike on side of road if needed,,lol
 
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Old May 20, 2012 | 07:33 PM
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Originally Posted by berndog
Hey,,Thanx guys,,i installed without kicker spring ,goes in smooth,,I told my mechanic buddy,and he chuckled and says,he never thought of that ,always struggled,,so Thanks again,,sure love this forum,,I'm almost ready to rebuild my bike on side of road if needed,,lol
Glad it worked out for ya!
 
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