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Check your transmission exhaust hanger bolts

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Old Jul 25, 2016 | 08:16 AM
  #91  
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But I wouldn't be able to use a torque wrench.
 
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Old Jul 25, 2016 | 08:21 AM
  #92  
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You can loosen the carriage bolt and apply copper grease on the two halves of the bracket.
 
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Old Jul 25, 2016 | 08:51 AM
  #93  
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Originally Posted by hdbiker60
But I wouldn't be able to use a torque wrench.
Not without taking the exhaust off, no. Although you could in theory put the torque wrench in the other end of a combination spanner you are using at the appropriate angle.

Seems like an awful lot of trouble to get the bolts reasonably tight. The correct torque is about 90 inch/pounds I think, that's snug, plus a bit, to me....lol!

It doesn't take a lot to stop the leak, Harley left them barely hanging in there to begin with.
 

Last edited by IrishHogtrotter; Jul 25, 2016 at 09:00 AM. Reason: correction
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Old Jul 25, 2016 | 10:47 AM
  #94  
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There is one of those bolts behind the clutch fluid line.

I'm having a hard time to tighten that one!
 
Attached Thumbnails Check your transmission exhaust hanger bolts-fluid-line.jpg  
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Old Jul 25, 2016 | 11:11 AM
  #95  
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Originally Posted by hdbiker60
There is one of those bolts behind the clutch fluid line.

I'm having a hard time to tighten that one!
haha! I can see that, however it's usually only the 2 bolts at the bottom of the casing the clutch cable screws into (they also hold the exhaust hanger bracket) that needs attention.
 
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Old Jul 25, 2016 | 11:24 AM
  #96  
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On my 2003 Ultra #3 and #4 are loose. So I guess I will have to remove the exhaust and CLUTCH RELEASE COVER.
 
Attached Thumbnails Check your transmission exhaust hanger bolts-4bolts.jpg  

Last edited by hdbiker60; Jul 25, 2016 at 11:27 AM.
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Old Jul 25, 2016 | 12:50 PM
  #97  
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Originally Posted by beary
This is a public service announce ment: Check you bolts.

I had a little leak dripping off my oil plug, so thinking my o-ring was worn, I replaced it. In the process, I stripped the bolt, but that is another story. When I took the bike to the shop to have the pan checked, oil was dripping a lot, but not from the bolt. The mechanic knew what the problem was even before he looked, it was the two bottom bolts on the transmission cover that hold exhaust hanger. He said he checks every bike that comes in and most need the bolts tightened. So go check your bolts befoe the oil starts to leak.

Now I have to figure out how to clean the frame under the pan. Looks like I need a teeny weeny brush.

Beary
I use S100 total cycle cleaner in a foam spray works very well. It doesn't appear to harm any chrome surfaces. Great for all those hard to get at places.

Yesterday's ride two up we bottomed out on a railroad crossing, slow speed thankfully. I have V&H dresser duals. Noticed after ride something hanging down from the crossover pipe. Turns out the transmission crossover mounting bracket had snapped off at the clamp bolt. I should be able to weld it back together for reuse. Out of curiosity I have asked V&H direct if they can sell me just the bracket. Waiting to hear from them.
 
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Old Jul 25, 2016 | 01:52 PM
  #98  
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Originally Posted by IrishHogtrotter
Not without taking the exhaust off, no. Although you could in theory put the torque wrench in the other end of a combination spanner you are using at the appropriate angle.

Seems like an awful lot of trouble to get the bolts reasonably tight. The correct torque is about 90 inch/pounds I think, that's snug, plus a bit, to me....lol!

It doesn't take a lot to stop the leak, Harley left them barely hanging in there to begin with.
Here's the formula for using a torque wrench extension

 
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Old Jul 26, 2016 | 04:14 PM
  #99  
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I was able to get a hex key in my bolts without cutting it. I do have aftermarket V&H pipes though.
 
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Old Jul 27, 2016 | 08:30 AM
  #100  
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All four bolts were loose an my 2003 Ultra.

There is another one behind the OIL FILLER SPOUT.

There schould be a hole in the OIL FILLER SPOUT so you would be able to tighten it without removing the thing.
 
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