Someone PLEASE help
Whatever the problem is, the key is that you are not able to the the ignition module to install correctly. You should be able to get the LED to turn off with a reasonable amount of adjustment room left on both sides of the slots. Until you get that done, none of the other stuff matters. Not the settings on the module, and it's certainly too soon to start thinking there are internal problems on the motor.
You've got to figure out why the module is not installing correctly.
Possible explanations, some of which are probably insane, but just thinking out loud:
- The previous ignition module (that you replaced) had a non-standard timing cup. I don't even know if there is such a thing, but that would explain what's happening. Take a pic of your timing cup and post it.
- Timing cup damaged/bent/something. Is the tit on the base of the cup cleanly aligned with the notch on the cam? Maybe go get a new one just because.
- You're not actually finding TDC on the front cylinder. FWIW, I do it using the "finger" method: Hold a finger over the spark plug hole as a helper turns the rear wheel (forward). If you feel pressure building, you know you're on the compression stroke. Then look through the site hole on the left side case to verify you're at the top of the stroke.
- Are you reading the wrong mark on the crankshaft? Are you using the straw to make sure the piston is absolutely at the top of it's travel?
Once that is all done and you make the led go out, engine should run. If it spits gas out the carb. Then it could be the intake valve not closing all the way to misadjusted pushrod
Whatever the problem is, the key is that you are not able to the the ignition module to install correctly. You should be able to get the LED to turn off with a reasonable amount of adjustment room left on both sides of the slots. Until you get that done, none of the other stuff matters. Not the settings on the module, and it's certainly too soon to start thinking there
are internal problems on the motor.
You've got to figure out why the module is not installing correctly.
Possible explanations, some of which are probably insane, but just thinking out loud:
- The previous ignition module (that you replaced) had a non-standard timing cup. I don't even know if there is such a thing, but that would explain what's happening. Take a pic of your timing cup and post it.
- Timing cup damaged/bent/something. Is the tit on the base of the cup cleanly aligned with the notch on the cam? Maybe go get a new one just because.
- You're not actually finding TDC on the front cylinder. FWIW, I do it using the "finger" method: Hold a finger over the spark plug hole as a helper turns the rear wheel (forward). If you feel pressure building, you know you're on the compression stroke. Then look through the site hole on the left side case to verify you're at the top of the stroke.
- Are you reading the wrong mark on the crankshaft? Are you using the straw to make sure the piston is absolutely at the top of it's travel?
The Best of Harley-Davidson for Lifelong Riders
You're joking about the advance weights, right? There are any number of electronic ignitions available (S&S, Crane, Ultima, etc.)








