General Topics/Tech Tips Discussion on break in periods, rider comfort, seats and pad suggestions. Tech tips as they become available will be posted here.

Well maintained 2002 Fat Boy with 30k miles ... reliable or headaches?

Thread Tools
 
Search this Thread
 
Old Jan 27, 2018 | 09:32 AM
  #11  
No H2O's Avatar
No H2O
Thread Starter
|
Cruiser
Joined: Jan 2018
Posts: 235
Likes: 27
From: DC
Default

Originally Posted by Dan89FLSTC
Now you are getting ridiculous. It`s a motorcycle, not the space shuttle.
I disagree.
The circled bolts were marked with white waterproof paint on both the bolt and surrounding housing.
It takes me a matter of seconds to walk around the bike and visually see if the marking is "broken" (i.e. the bolt has loosened).
Those few seconds, to me at least, are well worth the piece of mind.
Maybe not HDs but bolts on bikes do come loose.
 
Attached Thumbnails Well maintained 2002 Fat Boy with 30k miles ... reliable or headaches?-tempbmwrcriticalbolts01.jpg   Well maintained 2002 Fat Boy with 30k miles ... reliable or headaches?-tempbmwrcriticalbolts02.jpg  
Reply
Old Jan 27, 2018 | 09:54 AM
  #12  
nocarb's Avatar
nocarb
Road Master
15 Year Member
Liked
Loved
Community Favorite
Joined: Jul 2008
Posts: 868
Likes: 51
From: Illinois
Default

Originally Posted by No H2O
Ok so my definition of frequent checks is:
a) tire pressure (1x/week)
b) oil level (every couple days)
c) critical bolts before nearly every ride (witness marks are on the critical bolts so I can visibly see if any are starting to come loose, everyone should do this)

What else needs to be checked on the Fat Boy and how often?

PS Nice Panamera
Bike your looking at looks great and price seems fair.

I try to check tire pressure every couple weeks.
Oil level gets checked when I think of it. Like before and after a trip. I know how much oil bike uses.
I have never marked a nut or bolt on any of my bikes.
The only thing I would check on that bike is the cam chain tensioners.

In my opinion you might be a little paranoid for some reason. Ride it and enjoy.
 
Reply
Old Jan 27, 2018 | 05:46 PM
  #13  
jockotwin's Avatar
jockotwin
Cruiser
10 Year Member
Liked
Loved
Community Favorite
Joined: Oct 2014
Posts: 100
Likes: 26
From: NH
Default

Originally Posted by No H2O
I disagree.
The circled bolts were marked with white waterproof paint on both the bolt and surrounding housing.
It takes me a matter of seconds to walk around the bike and visually see if the marking is "broken" (i.e. the bolt has loosened).
Those few seconds, to me at least, are well worth the piece of mind.
Maybe not HDs but bolts on bikes do come loose.
I do the same thing on mine using a white out pen. I just added the bolt for the side stand to the list as I found it loose when I put the bike up for the winter. I do periodically go over bolts on the bike & had never found that one loose before.
 
Reply
Old Jan 27, 2018 | 05:58 PM
  #14  
HDmikie's Avatar
HDmikie
Outstanding HDF Member
Joined: Sep 2011
Posts: 3,255
Likes: 112
From: Florida
Default

My opinion...I've owned a 2002 Fatboy for about 8 years now and the only weak spot is the cam chain tensioners. Replaced mine with Screaming Eagle tensioners at 30,000 miles and as far as I'm concerned its bullet proof from here on. 2002 is the last year of the forged crank shaft and Timpken Bearings so IMO you won't find a better deal, but check the tensioners.
 
Reply
Old Jan 28, 2018 | 08:51 AM
  #15  
Max Headflow's Avatar
Max Headflow
Seasoned HDF Member
Joined: Dec 2005
Posts: 19,830
Likes: 7,968
From: poway
Default

Originally Posted by HDmikie
My opinion...I've owned a 2002 Fatboy for about 8 years now and the only weak spot is the cam chain tensioners. Replaced mine with Screaming Eagle tensioners at 30,000 miles and as far as I'm concerned its bullet proof from here on. 2002 is the last year of the forged crank shaft and Timpken Bearings so IMO you won't find a better deal, but check the tensioners.
2004 was the last rear for cold forged cranks.. You are right about the timkins. Reason I bought a used 02 RKC.
 
Reply
Old Jan 28, 2018 | 09:08 AM
  #16  
HDmikie's Avatar
HDmikie
Outstanding HDF Member
Joined: Sep 2011
Posts: 3,255
Likes: 112
From: Florida
Default

Originally Posted by Max Headflow
2004 was the last rear for cold forged cranks.. You are right about the timkins. Reason I bought a used 02 RKC.
Yep, but 2002 was last year for "hot" forged cranks.
 
Reply
Old Jan 28, 2018 | 09:16 AM
  #17  
Max Headflow's Avatar
Max Headflow
Seasoned HDF Member
Joined: Dec 2005
Posts: 19,830
Likes: 7,968
From: poway
Default

Originally Posted by HDmikie
Yep, but 2002 was last year for "hot" forged cranks.
You are right I got the cold / hot backwards but it was 2004. I'll dig up the service bulletin later.
 
Reply
Old Jan 28, 2018 | 09:22 AM
  #18  
twoglides13's Avatar
twoglides13
Road Master
5 Year Member
Liked
Community Favorite
Top Answer: 1
Joined: Apr 2016
Posts: 808
Likes: 359
From: NW Indiana
Default

Like anything mechanical, your BMW will be trouble free until it is not, and that day will certainly come!! Ride what you enjoy riding.
 
Reply
HD Forum Stories

The Best of Harley-Davidson for Lifelong Riders

story-0

7 Surprising Harley-Davidson Products that Are Not Motorcycles

 Verdad Gallardo
story-1

8 Best Harley-Davidson Motorcycles Ever

 Pouria Savadkouei
story-2

10 Worst Harley-Davidson Motorcycles Ever

 Pouria Savadkouei
story-3

Killer Custom's Jail Break Is The Breakout That Refused to Blend In

 Verdad Gallardo
story-4

Crazy Bunderbike Build Looks Amazing, But Is It Impossible to Ride?

 Verdad Gallardo
story-5

Harley-Davidson Reveals Super Cool Cafe Racer Concept

 Verdad Gallardo
story-6

Engraved Rebellion: Inside Bundnerbike's Glam Rock II

 Verdad Gallardo
story-7

10 Motorcycles You Should Never Buy

 Joe Kucinski
story-8

10 Things Harley-Davidson Needs to Fix in 2026

 Verdad Gallardo
story-9

Southpaw Super Glide: A Left-Hand-Drive 1979 Harley FXE Built to Fit the Rider

 Verdad Gallardo
Old Jan 28, 2018 | 04:27 PM
  #19  
Max Headflow's Avatar
Max Headflow
Seasoned HDF Member
Joined: Dec 2005
Posts: 19,830
Likes: 7,968
From: poway
Default

Originally Posted by Max Headflow
You are right I got the cold / hot backwards but it was 2004. I'll dig up the service bulletin later.



 
Reply
Old Jan 29, 2018 | 12:09 PM
  #20  
No H2O's Avatar
No H2O
Thread Starter
|
Cruiser
Joined: Jan 2018
Posts: 235
Likes: 27
From: DC
Default

Originally Posted by HDmikie
the only weak spot is the cam chain tensioners. Replaced mine with Screaming Eagle tensioners at 30,000 miles and as far as I'm concerned its bullet proof from here on.
I asked the owner about this and he only said the tensioner was replaced by the dealer which brings up the following questions:
1. What is the difference between a cam drive and a cam chain tensioner?
2. If one (or the other) *breaks* while riding, what is the result? Engine failure, no power, pull over.
3. If the tensioner was replaced at the dealer, I'll assume they replaced it with a stock tensioner so if the stock tensioner is weak to begin with I wouldn't think that would solve the problem. Apologies if these are novice questions but can anyone explain how this works and where the failure point is on these models. I appreciate it.

Going to test ride it this weekend
 
Reply



All times are GMT -5. The time now is 09:35 PM.

story-0
7 Surprising Harley-Davidson Products that Are Not Motorcycles

Slideshow: The bar-and-shield logo shows up on far more than motorcycles, some of the company's most unexpected products have nothing to do with riding.

By Verdad Gallardo | 2026-04-29 16:50:35


VIEW MORE
story-1
8 Best Harley-Davidson Motorcycles Ever

Slideshow: Not every Harley gets it right, but these are the ones that genuinely earned their reputation.

By Pouria Savadkouei | 2026-04-15 14:23:21


VIEW MORE
story-2
10 Worst Harley-Davidson Motorcycles Ever

Slideshow: From the troubled AMF years to modern misfires, these bikes earned reputations for reliability issues, questionable engineering, or disappointing performance.

By Pouria Savadkouei | 2026-04-01 20:01:09


VIEW MORE
story-3
Killer Custom's Jail Break Is The Breakout That Refused to Blend In

Slideshow: Killer Custom's "Jail Breaker" build focuses more on stance and visual aggression than mechanical overhaul.

By Verdad Gallardo | 2026-03-18 19:20:32


VIEW MORE
story-4
Crazy Bunderbike Build Looks Amazing, But Is It Impossible to Ride?

Slideshow: The Swiss custom shop has taken a Harley Softail and stretched it into something so long and low that it looks closer to a rolling sculpture than a conventional motorcycle.

By Verdad Gallardo | 2026-03-07 16:15:30


VIEW MORE
story-5
Harley-Davidson Reveals Super Cool Cafe Racer Concept

Slideshow: Harley-Davidson's new RMCR concept revives the café racer formula with modern hardware-and it may be exactly the reset the company needs.

By Verdad Gallardo | 2026-03-04 12:23:37


VIEW MORE
story-6
Engraved Rebellion: Inside Bundnerbike's Glam Rock II

Slideshow: A standard cruiser becomes an intricate metal canvas in the hands of a Swiss custom house known for pushing Harley-Davidson platforms far beyond their factory brief.

By Verdad Gallardo | 2026-02-24 18:19:44


VIEW MORE
story-7
10 Motorcycles You Should Never Buy

Slideshow: There is no shortage of great motorcycles to buy, but we would avoid these ten.

By Joe Kucinski | 2026-02-19 14:50:51


VIEW MORE
story-8
10 Things Harley-Davidson Needs to Fix in 2026

Slideshow: Harley-Davidson's challenges aren't abstract; they show up in dropping shipments, shrinking dealer traffic, and strategic decisions that aren't yet translating into growth.

By Verdad Gallardo | 2026-01-13 18:33:17


VIEW MORE
story-9
Southpaw Super Glide: A Left-Hand-Drive 1979 Harley FXE Built to Fit the Rider

Slideshow: Graeme Billington's left-hand-drive Shovelhead is as much about problem-solving as it is about classic Harley form.

By Verdad Gallardo | 2025-12-30 11:27:08


VIEW MORE