Exhaust System Topics New and old exhaust system discussions. Fitment issues to sound bites and suggestions. Post them here.

Easy test for possible exhaust leak at pipe joints?

Thread Tools
 
Search this Thread
 
Old Yesterday | 11:18 PM
  #1  
MotoJockey's Avatar
MotoJockey
Thread Starter
|
Grand HDF Member
Veteran: Navy
Joined: Jun 2017
Posts: 4,667
Likes: 3,965
From: Near Yosemite
Default Easy test for possible exhaust leak at pipe joints?

Just had the bike dyno'd with a TTS tuner by a very reputable tuner. 22 SGS with a SE 447 torque cam, KW catless header, and TAB Bam Sticks. I still have a very slight decel pop occasionally, but maybe 3 times in 500 miles? Only when I get just a bit spirited with it like pulling out of a upsloped hair-pin in the twistys. So I want to eliminate any slight pipe joint leak as a possible culprit. What do you use? Incense or punk stick looking for the smoke to get sucked into the joint? I've tightened and retightened all the clamps twice now. MAYBE new clamps? Any other ideas to test them? I thought about a thin bead of something like orange high temp exhaust sealant around the OUTSIDE of the joints to see what happened. Like just enough to seal them, but can be cut off with a razor for slip-on or pipe removal. Any thoughts for a good test?
 
Reply
Old Today | 12:10 AM
  #2  
Jackie Paper's Avatar
Jackie Paper
Seasoned HDF Member
Community Builder
Community Influencer
Liked
Top Answer: 1
Joined: Mar 2010
Posts: 38,525
Likes: 6,406
From: Honah Lee
Default

I use a thin piece of paper held by needle noise pliers.

It's going to show a leak if there is one.
 

Last edited by Jackie Paper; Today at 12:32 AM.
Reply
Old Today | 10:55 AM
  #3  
Ohio HD's Avatar
Ohio HD
Road Master
10 Year Member
Joined: Mar 2012
Posts: 1,018
Likes: 982
From: Ohio
Default

Originally Posted by MotoJockey
Just had the bike dyno'd with a TTS tuner by a very reputable tuner. 22 SGS with a SE 447 torque cam, KW catless header, and TAB Bam Sticks. I still have a very slight decel pop occasionally, but maybe 3 times in 500 miles? Only when I get just a bit spirited with it like pulling out of a upsloped hair-pin in the twistys. So I want to eliminate any slight pipe joint leak as a possible culprit. What do you use? Incense or punk stick looking for the smoke to get sucked into the joint? I've tightened and retightened all the clamps twice now. MAYBE new clamps? Any other ideas to test them? I thought about a thin bead of something like orange high temp exhaust sealant around the OUTSIDE of the joints to see what happened. Like just enough to seal them, but can be cut off with a razor for slip-on or pipe removal. Any thoughts for a good test?
Take an old towel, or two if you have two mufflers, wad them up and press them against the muffler exit. A helper is good here. While the towels are pressed against the exhaust opening, listen at the joints, if you have a stethoscope that helps too. Holding the throttle just over idle speed helps, but your helper needs to hold the towels against the mufflers pretty hard.

But more than likely a small tweak of the MAP is needed. Two common places to make adjustments is closed throttle fuel, raise the AFR a touch in that table at operating temperature cells in the table. Or closed throttle spark. Raise the timing amount by a few degrees at operating temperature cells in the table.

It doesn't mean the tuner didn't do a good job. He just may not have experienced the load under conditions that you see on the road.
 
Reply
Old Today | 11:26 AM
  #4  
eighteight's Avatar
eighteight
Seasoned HDF Member
Joined: Oct 2019
Posts: 10,795
Likes: 7,420
From: OH
Default

Originally Posted by MotoJockey
but maybe 3 times in 500 miles? ?
I suspect it`s a "glitch" as OHIO H-D suggests
 
Reply
Old Today | 11:30 AM
  #5  
MotoJockey's Avatar
MotoJockey
Thread Starter
|
Grand HDF Member
Veteran: Navy
Joined: Jun 2017
Posts: 4,667
Likes: 3,965
From: Near Yosemite
Default

Headed out for a 200 mile trip to our favorite little casino to win big $$$. Same route it popped on the other day. I'll have my ears open.......
 
Reply
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
MEHDRider
Exhaust System Topics
2
Aug 14, 2018 11:52 AM
65Tiger
Sportster Models
0
Jul 10, 2018 09:10 AM
Jackpoticorn
Dyna Glide Models
13
Feb 7, 2016 09:07 PM
jlgale
Tri Glide, RG3 & Freewheeler Models
9
May 27, 2013 07:34 AM
blueridge
Dyna Glide Models
8
May 14, 2013 08:38 PM




All times are GMT -5. The time now is 02:30 PM.

story-0
7 Times Harley-Davidson Chucked Tradition Out the Window

Slideshow: Harley-Davidson built its reputation on nostalgia, but every so often, the company took a hard left turn into the future.

By Verdad Gallardo | 2026-05-20 11:18:19


VIEW MORE
story-1
7 Surprising Harley-Davidson Products that Are Not Motorcycles

Slideshow: The bar-and-shield logo shows up on far more than motorcycles, some of the company's most unexpected products have nothing to do with riding.

By Verdad Gallardo | 2026-04-29 16:50:35


VIEW MORE
story-2
8 Best Harley-Davidson Motorcycles Ever

Slideshow: Not every Harley gets it right, but these are the ones that genuinely earned their reputation.

By Pouria Savadkouei | 2026-04-15 14:23:21


VIEW MORE
story-3
10 Worst Harley-Davidson Motorcycles Ever

Slideshow: From the troubled AMF years to modern misfires, these bikes earned reputations for reliability issues, questionable engineering, or disappointing performance.

By Pouria Savadkouei | 2026-04-01 20:01:09


VIEW MORE
story-4
Killer Custom's Jail Break Is The Breakout That Refused to Blend In

Slideshow: Killer Custom's "Jail Breaker" build focuses more on stance and visual aggression than mechanical overhaul.

By Verdad Gallardo | 2026-03-18 19:20:32


VIEW MORE
story-5
Crazy Bunderbike Build Looks Amazing, But Is It Impossible to Ride?

Slideshow: The Swiss custom shop has taken a Harley Softail and stretched it into something so long and low that it looks closer to a rolling sculpture than a conventional motorcycle.

By Verdad Gallardo | 2026-03-07 16:15:30


VIEW MORE
story-6
Harley-Davidson Reveals Super Cool Cafe Racer Concept

Slideshow: Harley-Davidson's new RMCR concept revives the café racer formula with modern hardware-and it may be exactly the reset the company needs.

By Verdad Gallardo | 2026-03-04 12:23:37


VIEW MORE
story-7
Engraved Rebellion: Inside Bundnerbike's Glam Rock II

Slideshow: A standard cruiser becomes an intricate metal canvas in the hands of a Swiss custom house known for pushing Harley-Davidson platforms far beyond their factory brief.

By Verdad Gallardo | 2026-02-24 18:19:44


VIEW MORE
story-8
10 Motorcycles You Should Never Buy

Slideshow: There is no shortage of great motorcycles to buy, but we would avoid these ten.

By Joe Kucinski | 2026-02-19 14:50:51


VIEW MORE
story-9
10 Things Harley-Davidson Needs to Fix in 2026

Slideshow: Harley-Davidson's challenges aren't abstract; they show up in dropping shipments, shrinking dealer traffic, and strategic decisions that aren't yet translating into growth.

By Verdad Gallardo | 2026-01-13 18:33:17


VIEW MORE