Softail Models Standard, Custom, Night Train, Deuce, Springer, Heritage, Fatboy, Deluxe, Rocker and Cross Bones.
Sponsored by:
Sponsored by:

107" Bg Bore Kit installed

Thread Tools
 
Search this Thread
 
Old Mar 22, 2015 | 07:51 PM
  #1  
LowRider68's Avatar
LowRider68
Thread Starter
|
Tourer
Joined: Nov 2014
Posts: 407
Likes: 4
From: Sioux Falls, South Dakota
Default 107" Bg Bore Kit installed

Well, I did it! I stayed up late Saturday night installing the tank and my 42" Super Cholo's so I could run some heat cycles today.


I woke up this morning to run and get some odds and ends before I started her up. After installing the odds and ends and the battery, I decided to give it a shot. Now, at this time I'm worried! I have been reading a thread where he can't keep his big bore build running. I turn the ignition to the right, and I hit the start button and she won't start!!!!!! After trying a couple more times, she just won't fire! After pondering for a few minutes I conclude the battery just doesn't have enough juice to start my 107" beast! The strange thing is I had the battery indoors on a battery tender and the green light on the tender was on all winter.


How anti-climatic!!


Moving to a small town in Kansas some 19 months ago, I'm learning that getting things I need on the weekends is almost impossible, unless I want to drive to Wichita.


So, I did all this work over the winter and I'm stopped dead in my tracks by a battery that just can't do it!


But, I'm not one to lie down easily! So, I back my car around to the bike, grab my cables, hook up my car, than the bike... I stand by the bike for a couple minutes thinking about all the possibilities... I say *uck it, I turn the switch to on, slowly raise my hand to the bar and push and hold the start button and..... BOOM! The 107" with TW-777 and Super Cholos came roaring to life!!!


Ok, at this time I'm grabbing my *alls and smiling! I'm mean, who wouldn't, right? I close my eyes to try and concentrate over the thundering sound coming from the rear of the bike. After about 5 mins, I open my eyes and I see smoke billowing out from the motor. I quickly assess the situation and I shut her down.


I'm assuming that the smoke is coming from residue left on the motor? I'm slightly concerned, but I'll call fuelmoto to order a PC V and see what they say about the smoke.


To all you picture ******, I will get picture up when I'm finished with the build, either late April or early May.


It's a good day!
 
Reply
Old Mar 22, 2015 | 08:02 PM
  #2  
jtarter's Avatar
jtarter
Road Master
Joined: Aug 2014
Posts: 802
Likes: 42
From: Oregon
Default

My heart was seriously pounding while reading the paragraph after hooking up the jumper cables. Very exciting. Can't wait for some pics
 
Reply
Old Mar 22, 2015 | 09:34 PM
  #3  
Alain's Avatar
Alain
Elite HDF Member
Joined: Jul 2008
Posts: 4,762
Likes: 12
From: north jersey
Default

Smoke from the motor is never a good thing. What type of residue are you talking about? Oil on the jugs?
 
Reply
Old Mar 22, 2015 | 09:55 PM
  #4  
stal94gt's Avatar
stal94gt
Road Master
Joined: Dec 2013
Posts: 1,238
Likes: 96
From: fort walton beach
Default

if you assembled it CORRECTLY with assembly lube on all moving parts, especially on the cylinder walls you will get some smoke. if you see smoke coming off the motor its self it is probably excess oil from your hands and where the assembly lube run off. i would make sure you clean the exterior of the jugs extremely well cause oil will cook and possibly damage finishes just like burning oil in a frying pan.
 
Reply
Old Mar 22, 2015 | 09:59 PM
  #5  
LowRider68's Avatar
LowRider68
Thread Starter
|
Tourer
Joined: Nov 2014
Posts: 407
Likes: 4
From: Sioux Falls, South Dakota
Default

Originally Posted by Alain
Smoke from the motor is never a good thing. What type of residue are you talking about? Oil on the jugs?

It could be anything from the Dawn dish soap I used to clean the jugs, oil (but didn't smell like it), the Turtle wax chrome cleaner I used on it about an hour prior to starting it.


The smoke didn't have an oil smell, plastic smell or anything I can think of. It was basically a neutral smell (for lack of a better word).
 
Reply
Old Mar 22, 2015 | 10:04 PM
  #6  
LowRider68's Avatar
LowRider68
Thread Starter
|
Tourer
Joined: Nov 2014
Posts: 407
Likes: 4
From: Sioux Falls, South Dakota
Default

Originally Posted by stal94gt
if you assembled it CORRECTLY with assembly lube on all moving parts, especially on the cylinder walls you will get some smoke. if you see smoke coming off the motor its self it is probably excess oil from your hands and where the assembly lube run off. i would make sure you clean the exterior of the jugs extremely well cause oil will cook and possibly damage finishes just like burning oil in a frying pan.

I used Amsoil Assy lube and lots of it. I thought it might be that too, but, wouldn't it leave thru the exhaust?


I'm also thinking maybe it was just running hot because of no tuner, yet? I didn't ride it, just idle and FuelMoto said that would be ok.
 
Reply
Old Mar 22, 2015 | 10:05 PM
  #7  
LowRider68's Avatar
LowRider68
Thread Starter
|
Tourer
Joined: Nov 2014
Posts: 407
Likes: 4
From: Sioux Falls, South Dakota
Default

Originally Posted by jtarter
My heart was seriously pounding while reading the paragraph after hooking up the jumper cables. Very exciting. Can't wait for some pics

Mine was pounding too!
 
Reply
Old Mar 22, 2015 | 10:09 PM
  #8  
stal94gt's Avatar
stal94gt
Road Master
Joined: Dec 2013
Posts: 1,238
Likes: 96
From: fort walton beach
Default

Originally Posted by LowRider68
I used Amsoil Assy lube and lots of it. I thought it might be that too, but, wouldn't it leave thru the exhaust?


I'm also thinking maybe it was just running hot because of no tuner, yet? I didn't ride it, just idle and FuelMoto said that would be ok.
thin coats of oil will smoke excessively until it burns off. make sure you keep it off your pipes cause it will blue them quickly. you should wash your bike with dawn dish soap to cut threw the oil and make sure it is real clean before starting it. if it starts to smoke on the next start up try and locate the source and post back
 
Reply
HD Forum Stories

The Best of Harley-Davidson for Lifelong Riders

story-0

7 Times Harley-Davidson Chucked Tradition Out the Window

 Verdad Gallardo
story-1

7 Surprising Harley-Davidson Products that Are Not Motorcycles

 Verdad Gallardo
story-2

8 Best Harley-Davidson Motorcycles Ever

 Pouria Savadkouei
story-3

10 Worst Harley-Davidson Motorcycles Ever

 Pouria Savadkouei
story-4

Killer Custom's Jail Break Is The Breakout That Refused to Blend In

 Verdad Gallardo
story-5

Crazy Bunderbike Build Looks Amazing, But Is It Impossible to Ride?

 Verdad Gallardo
story-6

Harley-Davidson Reveals Super Cool Cafe Racer Concept

 Verdad Gallardo
story-7

Engraved Rebellion: Inside Bundnerbike's Glam Rock II

 Verdad Gallardo
story-8

10 Motorcycles You Should Never Buy

 Joe Kucinski
story-9

10 Things Harley-Davidson Needs to Fix in 2026

 Verdad Gallardo
Old Mar 22, 2015 | 10:15 PM
  #9  
Misbehaven's Avatar
Misbehaven
Elite HDF Member
15 Year Member
Photogenic
Photoriffic
Liked
Joined: Dec 2010
Posts: 4,501
Likes: 26
From: Sheboygan,Wi
Default

Rings need to seat.
 
Reply
Old Mar 22, 2015 | 10:16 PM
  #10  
LowRider68's Avatar
LowRider68
Thread Starter
|
Tourer
Joined: Nov 2014
Posts: 407
Likes: 4
From: Sioux Falls, South Dakota
Default

Originally Posted by stal94gt
thin coats of oil will smoke excessively until it burns off. make sure you keep it off your pipes cause it will blue them quickly. you should wash your bike with dawn dish soap to cut threw the oil and make sure it is real clean before starting it. if it starts to smoke on the next start up try and locate the source and post back

Will do, thanks! I'm hoping to get the PC V delivered by Friday.


I polished the chrome prior to start up so it wouldn't stain it.
 
Reply



All times are GMT -5. The time now is 06:40 AM.

story-0
7 Times Harley-Davidson Chucked Tradition Out the Window

Slideshow: Harley-Davidson built its reputation on nostalgia, but every so often, the company took a hard left turn into the future.

By Verdad Gallardo | 2026-05-20 11:18:19


VIEW MORE
story-1
7 Surprising Harley-Davidson Products that Are Not Motorcycles

Slideshow: The bar-and-shield logo shows up on far more than motorcycles, some of the company's most unexpected products have nothing to do with riding.

By Verdad Gallardo | 2026-04-29 16:50:35


VIEW MORE
story-2
8 Best Harley-Davidson Motorcycles Ever

Slideshow: Not every Harley gets it right, but these are the ones that genuinely earned their reputation.

By Pouria Savadkouei | 2026-04-15 14:23:21


VIEW MORE
story-3
10 Worst Harley-Davidson Motorcycles Ever

Slideshow: From the troubled AMF years to modern misfires, these bikes earned reputations for reliability issues, questionable engineering, or disappointing performance.

By Pouria Savadkouei | 2026-04-01 20:01:09


VIEW MORE
story-4
Killer Custom's Jail Break Is The Breakout That Refused to Blend In

Slideshow: Killer Custom's "Jail Breaker" build focuses more on stance and visual aggression than mechanical overhaul.

By Verdad Gallardo | 2026-03-18 19:20:32


VIEW MORE
story-5
Crazy Bunderbike Build Looks Amazing, But Is It Impossible to Ride?

Slideshow: The Swiss custom shop has taken a Harley Softail and stretched it into something so long and low that it looks closer to a rolling sculpture than a conventional motorcycle.

By Verdad Gallardo | 2026-03-07 16:15:30


VIEW MORE
story-6
Harley-Davidson Reveals Super Cool Cafe Racer Concept

Slideshow: Harley-Davidson's new RMCR concept revives the café racer formula with modern hardware-and it may be exactly the reset the company needs.

By Verdad Gallardo | 2026-03-04 12:23:37


VIEW MORE
story-7
Engraved Rebellion: Inside Bundnerbike's Glam Rock II

Slideshow: A standard cruiser becomes an intricate metal canvas in the hands of a Swiss custom house known for pushing Harley-Davidson platforms far beyond their factory brief.

By Verdad Gallardo | 2026-02-24 18:19:44


VIEW MORE
story-8
10 Motorcycles You Should Never Buy

Slideshow: There is no shortage of great motorcycles to buy, but we would avoid these ten.

By Joe Kucinski | 2026-02-19 14:50:51


VIEW MORE
story-9
10 Things Harley-Davidson Needs to Fix in 2026

Slideshow: Harley-Davidson's challenges aren't abstract; they show up in dropping shipments, shrinking dealer traffic, and strategic decisions that aren't yet translating into growth.

By Verdad Gallardo | 2026-01-13 18:33:17


VIEW MORE