Softail Models Standard, Custom, Night Train, Deuce, Springer, Heritage, Fatboy, Deluxe, Rocker and Cross Bones.
Sponsored by:
Sponsored by:

Lockable gas cap - lock broken!

Thread Tools
 
Search this Thread
 
Old Aug 9, 2016 | 05:55 AM
  #1  
Andyintheshed's Avatar
Andyintheshed
Thread Starter
|
Advanced
10 Year Member
Photogenic
Joined: Aug 2012
Posts: 74
Likes: 15
From: Hampshire, England
Talking Lockable gas cap - lock broken!

So there I am, at the last petrol stop on a 1,500 mile round rip to Berlin, when the lock on the gas-cap breaks!

Luckily we were only 80 miles from home and I had a half tankful left, so I made it OK.

Next day I decide to try & get the cap off. No amount of fiddling with screwdrivers etc, would get the inner to engage with the outer threads. So, I decide it's time to activate the ***** of steel & grind/cut the top of the cap off to see if that would expose anything useful underneath.

Sure enough, there was the doodad lug & spring which was then engaged (see the pic) and it unscrewed easy as pie.

The standard cap is back on now!

Oh, and the top chromed cover is brass, so there were no sparks. Of course I didn't know that beforehand. I'd call that dumb luck!!

Hope this helps anyone who gets in a similar predicament.

Cheers!

Andy

'13 Softail Slim
'95 883 Sportstser
Hampshire
England
 
Attached Thumbnails Lockable gas cap - lock broken!-gascap1.jpg   Lockable gas cap - lock broken!-gascap2.jpg  
Reply
Old Aug 9, 2016 | 06:30 AM
  #2  
cocky's Avatar
cocky
Stellar HDF Member
Photogenic
Photoriffic
Shutterbug
Liked
Joined: Jun 2014
Posts: 2,062
Likes: 153
From: Midlands of SC
Default

Thanks for the heads up. Your luck is way better than mine.
 
Reply
Old Aug 9, 2016 | 06:41 AM
  #3  
Bluraven's Avatar
Bluraven
Grand HDF Member
10 Year Member
Liked
Loved
Community Favorite
Joined: Jul 2012
Posts: 3,974
Likes: 914
From: Omaha
Default

Thanks for the "to do" instructions.
This is the kind of information I search for when I'm in search of help.

I think another thing I take from this thread is unless there's a big gas theft problem don't install a locking gas cap.
 
Reply
Old Aug 9, 2016 | 08:21 AM
  #4  
ChickinOnaChain's Avatar
ChickinOnaChain
Big Kahuna HDF Member
Joined: Dec 2012
Posts: 322,622
Likes: 3,077
From: .....
Default

I don't know if I would have used a grinder in a gas cap, locked or not. Just too scary to think about what might happen.
 
Reply
Old Aug 9, 2016 | 08:50 AM
  #5  
ILMFBL's Avatar
ILMFBL
Road Warrior
Joined: May 2014
Posts: 1,698
Likes: 132
From: x
Default

I'd rather be lucky than good any day!
 
Reply
Old Aug 9, 2016 | 02:47 PM
  #6  
Tampa Fatboy's Avatar
Tampa Fatboy
Seasoned HDF Member
Joined: Feb 2012
Posts: 13,456
Likes: 10,452
From: Sunshine State
Default

A gas cap lock? Really?
 
Reply
Old Aug 9, 2016 | 08:23 PM
  #7  
not a sock's Avatar
not a sock
Seasoned HDF Member
Joined: Mar 2013
Posts: 11,630
Likes: 990
From: NC
Default

I am not a trusting person.
When the wife and I go on a trip, I only stay at upscale motels. I reasoned that no one would mess with my bike at a better quality hotel.
Still, I got to thinking about someone putting something in my gas tank, so I bought a 'locking Harley gas cap'.

A month or so later, I read some reviews about people that had the Harley 'locking gas cap' having this very problem you speak of. So off mine came and on went the stock cap.

On my '14 Street Glide, I put the 'lock' on the fuel tank door.
 
Reply
Old Oct 26, 2016 | 08:58 PM
  #8  
Clammy's Avatar
Clammy
Seasoned HDF Member
20 Year Member
Liked
Loved
Community Favorite
Joined: Nov 2004
Posts: 8,129
Likes: 1,981
From: Ottawa, CANADA
Default

Originally Posted by Andyintheshed
So there I am, at the last petrol stop on a 1,500 mile round rip to Berlin, when the lock on the gas-cap breaks!

Luckily we were only 80 miles from home and I had a half tankful left, so I made it OK.

Next day I decide to try & get the cap off. No amount of fiddling with screwdrivers etc, would get the inner to engage with the outer threads. So, I decide it's time to activate the ***** of steel & grind/cut the top of the cap off to see if that would expose anything useful underneath.

Sure enough, there was the doodad lug & spring which was then engaged (see the pic) and it unscrewed easy as pie.

The standard cap is back on now!

Oh, and the top chromed cover is brass, so there were no sparks. Of course I didn't know that beforehand. I'd call that dumb luck!!

Hope this helps anyone who gets in a similar predicament.

Cheers!

Andy

'13 Softail Slim
'95 883 Sportstser
Hampshire
England
I know this is an old thread, but my locking gas cap (same as yours in the OP) decided to crap out on me today. Luckily, it stopped working when I tried to screw it it back on after filling up (just kept spinning without tightening).

Do you know how to disassemble the cap without cutting it?

Thanks.

Cheers!
 
Reply
HD Forum Stories

The Best of Harley-Davidson for Lifelong Riders

story-0

10 Most Awkward-Looking Motorcycles Ever Built

 Verdad Gallardo
story-1

Jason Momoa Is Turning Classic Harleys Into PHEVs

 Verdad Gallardo
story-2

Harley-Davidson Fat Boy Becomes a Dark, Decepticon-Inspired Custom

 Verdad Gallardo
story-3

6 Weirdest Harley-Davidsons Ever Sold to the Public

 Verdad Gallardo
story-4

7 Times Harley-Davidson Chucked Tradition Out the Window

 Verdad Gallardo
story-5

7 Surprising Harley-Davidson Products that Are Not Motorcycles

 Verdad Gallardo
story-6

8 Best Harley-Davidson Motorcycles Ever

 Pouria Savadkouei
story-7

10 Worst Harley-Davidson Motorcycles Ever

 Pouria Savadkouei
story-8

Killer Custom's Jail Break Is The Breakout That Refused to Blend In

 Verdad Gallardo
story-9

Crazy Bunderbike Build Looks Amazing, But Is It Impossible to Ride?

 Verdad Gallardo
Old Oct 26, 2016 | 09:43 PM
  #9  
Yamaharley's Avatar
Yamaharley
Outstanding HDF Member
Joined: Oct 2016
Posts: 2,530
Likes: 546
From: Wayne County, PA
Default

Will it re engage if you put the key in. I have one and if I leave the key in the open position, it will just spin. I pop it out and twist it by hand while setting the key right.
 
Reply
Old Oct 26, 2016 | 09:59 PM
  #10  
QC's Avatar
QC
Seasoned HDF Member
10 Year Member
Liked
Loved
Top Answer: 1
Joined: Mar 2012
Posts: 100,455
Likes: 19,811
From: Centennial, CO
Default

Does the mechanism need to be lubed with some Door-Ease or something similar?
 
Reply



All times are GMT -5. The time now is 02:42 PM.

story-0
10 Most Awkward-Looking Motorcycles Ever Built

Slideshow: Not every motorcycle can be a design icon, and these machines prove that bold styling doesn't always age gracefully.

By Verdad Gallardo | 2026-06-18 10:29:31


VIEW MORE
story-1
Jason Momoa Is Turning Classic Harleys Into PHEVs

Slideshow: Jason Momoa's latest restoration project blends 1920s Harley-Davidsons with modern electric technology, creating some of the most unusual hybrid motorcycles ever built.

By Verdad Gallardo | 2026-06-10 17:18:58


VIEW MORE
story-2
Harley-Davidson Fat Boy Becomes a Dark, Decepticon-Inspired Custom

Slideshow: Killer Custom's latest build relies on styling changes rather than performance upgrades, giving the cruiser an entirely different personality.

By Verdad Gallardo | 2026-06-03 18:28:05


VIEW MORE
story-3
6 Weirdest Harley-Davidsons Ever Sold to the Public

Slideshow: From military-inspired singles to scooters and three-wheel utility vehicles, these Harleys took the company far outside its comfort zone.

By Verdad Gallardo | 2026-06-02 18:34:10


VIEW MORE
story-4
7 Times Harley-Davidson Chucked Tradition Out the Window

Slideshow: Harley-Davidson built its reputation on nostalgia, but every so often, the company took a hard left turn into the future.

By Verdad Gallardo | 2026-05-20 11:18:19


VIEW MORE
story-5
7 Surprising Harley-Davidson Products that Are Not Motorcycles

Slideshow: The bar-and-shield logo shows up on far more than motorcycles, some of the company's most unexpected products have nothing to do with riding.

By Verdad Gallardo | 2026-04-29 16:50:35


VIEW MORE
story-6
8 Best Harley-Davidson Motorcycles Ever

Slideshow: Not every Harley gets it right, but these are the ones that genuinely earned their reputation.

By Pouria Savadkouei | 2026-04-15 14:23:21


VIEW MORE
story-7
10 Worst Harley-Davidson Motorcycles Ever

Slideshow: From the troubled AMF years to modern misfires, these bikes earned reputations for reliability issues, questionable engineering, or disappointing performance.

By Pouria Savadkouei | 2026-04-01 20:01:09


VIEW MORE
story-8
Killer Custom's Jail Break Is The Breakout That Refused to Blend In

Slideshow: Killer Custom's "Jail Breaker" build focuses more on stance and visual aggression than mechanical overhaul.

By Verdad Gallardo | 2026-03-18 19:20:32


VIEW MORE
story-9
Crazy Bunderbike Build Looks Amazing, But Is It Impossible to Ride?

Slideshow: The Swiss custom shop has taken a Harley Softail and stretched it into something so long and low that it looks closer to a rolling sculpture than a conventional motorcycle.

By Verdad Gallardo | 2026-03-07 16:15:30


VIEW MORE