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Old Aug 18, 2025 | 01:49 PM
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HD0609's Avatar
HD0609
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Question Shifting issues

2006 Softail deluxe
Intermittent shifting issues when shifting into 1st from neutral

this issue does not happen all of the time. When trying to put the bike into neutral, the neutral light does not always come on, but we know it is in neutral as we let go of the clutch and the bike does not try to move.
We then pull in the clutch lever and try to shift it into 1st and it grinds.
But other than that it shifts just fine in all of the other gears.
The clutch does not drag or slip. All fluids are correct.
Any feedback would be greatly appreciated.
 
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Old Aug 18, 2025 | 02:44 PM
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From: Honah Lee
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My thoughts are if it grinds, the clutch is dragging too much.

Do you have a standard OEM clutch?

How much free play do you have in the lever? (Cable play)

How much is the back off from no play behind the derby cover set?

When your are in first gear, as you let out lever, how far does lever come out before you fill tugging.

What fluid are you using? Where is the level in the primary cold with bike up right and on level ground?

Lot of questions and all need to be answered.

PS.. Welcome to the HDFORUM.
 

Last edited by Jackie Paper; Aug 18, 2025 at 03:20 PM.
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Old Aug 18, 2025 | 03:10 PM
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Question

Hello and thank you for your reply

Once I put it into gear it does not drag nor pull forward. We just reset the clutch adjustment turned to just seated and backed off 3/4 turn. Tightened jam nut and set the clutch lever adjustment to 1/16 inch.
When releasing the clutch, approximately 1/4 to 1/2 before it starts to pull forward.
The bike has HD Formula & Transmission and primary chaincase lubricant. Level is as specified in Service Manual 26 oz

we had changed the oil to Amsol synthetic chaincase oil, then issues with shifting. Then we changed back to the HD Formula
 
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Old Aug 18, 2025 | 03:28 PM
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From: Honah Lee
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Couple questions I added above. Edit post 3 for them...

So far, that's exactly what I do. The backoff behind derby is sometimes off unless your careful to get a snug no play and lever a few times to set ball in cam.

Instructions manual sorta errors to imply loosen cable too much in the beginning. If you do, then you may fail to start back off at zero play.

However what you have said doesn't seem to imply that's your issue.

Hopefully Dan below will help. He's the expert. Harleys are just one of my hobbies.
 

Last edited by Jackie Paper; Aug 18, 2025 at 06:55 PM.
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Old Aug 18, 2025 | 03:35 PM
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Set the primary lube level so that it just touches the outer diameter of the clutch shell, bike vertical.

A little less won`t hurt a thing.


 
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Old Aug 19, 2025 | 05:24 AM
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Originally Posted by HD0609
We then pull in the clutch lever and try to shift it into 1st and it grinds..
don't baby it slowly.
give it firm/smooth tap down

KTF


 
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