Softail Models Standard, Custom, Night Train, Deuce, Springer, Heritage, Fatboy, Deluxe, Rocker and Cross Bones.
Sponsored by:
Sponsored by:

Fatboy headlight problem

Old Feb 10, 2006 | 09:16 AM
  #1  
RYAND1's Avatar
RYAND1
Thread Starter
|
Stage II
Joined: Feb 2006
Posts: 2
Likes: 0
Default Fatboy headlight problem

I have a 99 Fatboy and I am having a repeated problem with the bolt breaking on the mounting block for the headlight. It has happened 4 or 5 times starting when the bike had 600 miles on it right up until last year when I had 25,000 miles on it. I have tried shaving weight off, cutting the excess off the mountting block and switching from a glass headlight to plastic. I have tried grade 8 hardware yet it still happens. The second time it happened it came off at about 60 miles per hour and dropped so hard onto the front fender I had to replace the fender and the headlight. The bolt breaks flush with block.
Any suggestions are much appreciated!
 
Reply
Old Feb 10, 2006 | 09:48 AM
  #2  
HDF Tech's Avatar
HDF Tech
Banned
Joined: May 2005
Posts: 14,496
Likes: 156
From:
Default RE: Fatboy headlight problem

Only thing that I can come up with as it seems like you covered everything is the bolt, is it tightning down and bottoming out in the block before it brings the block tight enough on the tree?

Maybe a grade 8 bolt that is just a hair shorter may solve the problem.

Let us know.
 
Reply
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
prican_2000
Touring Models
8
Jun 9, 2014 06:12 AM
prican_2000
Softail Models
8
Jun 6, 2014 08:42 AM
Voony
General Harley Davidson Chat
7
Dec 9, 2011 12:12 PM
scasey
Softail Models
9
Mar 9, 2011 07:52 AM
MAX EVO
Dyna Glide Models
27
Aug 8, 2008 03:25 PM


Thread Tools
Search this Thread

All times are GMT -5. The time now is 11:49 AM.

story-0
7 Surprising Harley-Davidson Products that Are Not Motorcycles

Slideshow: The bar-and-shield logo shows up on far more than motorcycles, some of the company's most unexpected products have nothing to do with riding.

By Verdad Gallardo | 2026-04-29 16:50:35


VIEW MORE
story-1
8 Best Harley-Davidson Motorcycles Ever

Slideshow: Not every Harley gets it right, but these are the ones that genuinely earned their reputation.

By Pouria Savadkouei | 2026-04-15 14:23:21


VIEW MORE
story-2
10 Worst Harley-Davidson Motorcycles Ever

Slideshow: From the troubled AMF years to modern misfires, these bikes earned reputations for reliability issues, questionable engineering, or disappointing performance.

By Pouria Savadkouei | 2026-04-01 20:01:09


VIEW MORE
story-3
Killer Custom's Jail Break Is The Breakout That Refused to Blend In

Slideshow: Killer Custom's "Jail Breaker" build focuses more on stance and visual aggression than mechanical overhaul.

By Verdad Gallardo | 2026-03-18 19:20:32


VIEW MORE
story-4
Crazy Bunderbike Build Looks Amazing, But Is It Impossible to Ride?

Slideshow: The Swiss custom shop has taken a Harley Softail and stretched it into something so long and low that it looks closer to a rolling sculpture than a conventional motorcycle.

By Verdad Gallardo | 2026-03-07 16:15:30


VIEW MORE
story-5
Harley-Davidson Reveals Super Cool Cafe Racer Concept

Slideshow: Harley-Davidson's new RMCR concept revives the café racer formula with modern hardware-and it may be exactly the reset the company needs.

By Verdad Gallardo | 2026-03-04 12:23:37


VIEW MORE
story-6
Engraved Rebellion: Inside Bundnerbike's Glam Rock II

Slideshow: A standard cruiser becomes an intricate metal canvas in the hands of a Swiss custom house known for pushing Harley-Davidson platforms far beyond their factory brief.

By Verdad Gallardo | 2026-02-24 18:19:44


VIEW MORE
story-7
10 Motorcycles You Should Never Buy

Slideshow: There is no shortage of great motorcycles to buy, but we would avoid these ten.

By Joe Kucinski | 2026-02-19 14:50:51


VIEW MORE
story-8
10 Things Harley-Davidson Needs to Fix in 2026

Slideshow: Harley-Davidson's challenges aren't abstract; they show up in dropping shipments, shrinking dealer traffic, and strategic decisions that aren't yet translating into growth.

By Verdad Gallardo | 2026-01-13 18:33:17


VIEW MORE
story-9
Southpaw Super Glide: A Left-Hand-Drive 1979 Harley FXE Built to Fit the Rider

Slideshow: Graeme Billington's left-hand-drive Shovelhead is as much about problem-solving as it is about classic Harley form.

By Verdad Gallardo | 2025-12-30 11:27:08


VIEW MORE