Softail Models Standard, Custom, Night Train, Deuce, Springer, Heritage, Fatboy, Deluxe, Rocker and Cross Bones.
Sponsored by:
Sponsored by:

headlight disassembly

Thread Tools
 
Search this Thread
 
Old Feb 23, 2009 | 10:06 PM
  #1  
JFonzka's Avatar
JFonzka
Thread Starter
|
Cruiser
Joined: Jul 2007
Posts: 157
Likes: 0
From: Bristol, RI
Default headlight disassembly

I have a 2007 NT and I have taken my headlight apart, but I cannot remove the rubber vibration dampers inside the bucket. I have looked through my service manual and found nothing. A little help would be greatly appreciated. Thanks

Justin
 
Attached Thumbnails headlight disassembly-3304978289_a09e954c85_m.jpg  

Last edited by JFonzka; Feb 23, 2009 at 10:20 PM.
Reply
Old Feb 23, 2009 | 10:31 PM
  #2  
raaaaaa's Avatar
raaaaaa
Road Master
Joined: May 2005
Posts: 920
Likes: 1
From: Northern NJ
Default

i could not even get that far. I could not remove the bracket that mounts it to the tripple tree. it kept wanting to bend. I was trying to replace a black one I got and put in a billet mount. I ended up putting the black headlight on with a newer mount and did not like the all black there so reverted back to the chrome and I am now back to square one.

 
Reply
Old Feb 26, 2009 | 11:13 AM
  #3  
Archer1968's Avatar
Archer1968
Tourer
Joined: Aug 2007
Posts: 443
Likes: 7
From: Las Vegas NV
Default

When i put my headwinds on i had to replace the mount as well.
 
Reply
Old Jan 17, 2012 | 09:07 PM
  #4  
jreichart's Avatar
jreichart
Road Warrior
Joined: Mar 2011
Posts: 1,918
Likes: 5
From: Heber Springs, AR
Default

I know this is an old one, but, anybody have the answer?
 
Reply
Old Jan 17, 2012 | 09:09 PM
  #5  
soft 02's Avatar
soft 02
Seasoned HDF Member
Joined: Mar 2007
Posts: 66,948
Likes: 4,573
From: TOAK western branch
Default

They are glued in. Why do you need to remove them. I had one come loose and it became a modulating light for about a week till the bulb burnt!
 
Reply
Old Jan 17, 2012 | 09:15 PM
  #6  
jreichart's Avatar
jreichart
Road Warrior
Joined: Mar 2011
Posts: 1,918
Likes: 5
From: Heber Springs, AR
Default

Getting the bucket powder coated. They are attached with three acorn nuts thought the bucket, and they spin, so no glue there. The bolts won't come loose though, and because they are rubber, I can't hold them still while putting torque on the nuts.
 
Reply
Old Jan 17, 2012 | 09:20 PM
  #7  
soft 02's Avatar
soft 02
Seasoned HDF Member
Joined: Mar 2007
Posts: 66,948
Likes: 4,573
From: TOAK western branch
Default

Originally Posted by jreichart
Getting the bucket powder coated. They are attached with three acorn nuts thought the bucket, and they spin, so no glue there. The bolts won't come loose though, and because they are rubber, I can't hold them still while putting torque on the nuts.
Vise grips and you might destroy them. Could try to put a soldering iron on the acorn nut to break it loose.
 
Reply
Old Jan 17, 2012 | 09:38 PM
  #8  
jreichart's Avatar
jreichart
Road Warrior
Joined: Mar 2011
Posts: 1,918
Likes: 5
From: Heber Springs, AR
Default

I'll give that a shot, thanks. I guess worst case I could just break them out and get new ones.
 
Reply
HD Forum Stories

The Best of Harley-Davidson for Lifelong Riders

story-0

7 Times Harley-Davidson Chucked Tradition Out the Window

 Verdad Gallardo
story-1

7 Surprising Harley-Davidson Products that Are Not Motorcycles

 Verdad Gallardo
story-2

8 Best Harley-Davidson Motorcycles Ever

 Pouria Savadkouei
story-3

10 Worst Harley-Davidson Motorcycles Ever

 Pouria Savadkouei
story-4

Killer Custom's Jail Break Is The Breakout That Refused to Blend In

 Verdad Gallardo
story-5

Crazy Bunderbike Build Looks Amazing, But Is It Impossible to Ride?

 Verdad Gallardo
story-6

Harley-Davidson Reveals Super Cool Cafe Racer Concept

 Verdad Gallardo
story-7

Engraved Rebellion: Inside Bundnerbike's Glam Rock II

 Verdad Gallardo
story-8

10 Motorcycles You Should Never Buy

 Joe Kucinski
story-9

10 Things Harley-Davidson Needs to Fix in 2026

 Verdad Gallardo
Old Jan 17, 2012 | 09:45 PM
  #9  
soft 02's Avatar
soft 02
Seasoned HDF Member
Joined: Mar 2007
Posts: 66,948
Likes: 4,573
From: TOAK western branch
Default

Originally Posted by jreichart
I'll give that a shot, thanks. I guess worst case I could just break them out and get new ones.
Maby a little anti-seize on re assembly. Dont see the rubber bungs here. What headlight is it.
http://partsfinder.onlinemicrofiche....dmc&A=430&B=37
 

Last edited by soft 02; Jan 17, 2012 at 09:51 PM.
Reply
Old Jan 17, 2012 | 10:14 PM
  #10  
jreichart's Avatar
jreichart
Road Warrior
Joined: Mar 2011
Posts: 1,918
Likes: 5
From: Heber Springs, AR
Default

Third from the top in your link. It's an 05 train. My manual doesn't depict them either, but they are the same ones shown in the OP's pic. Maybe not a good idea to bust them out, I'll check with the powder guy, maybe they can bake it with them in there. If they can take the heat from the headlamp, they might withstand the oven.
 
Reply



All times are GMT -5. The time now is 11:31 AM.

story-0
7 Times Harley-Davidson Chucked Tradition Out the Window

Slideshow: Harley-Davidson built its reputation on nostalgia, but every so often, the company took a hard left turn into the future.

By Verdad Gallardo | 2026-05-20 11:18:19


VIEW MORE
story-1
7 Surprising Harley-Davidson Products that Are Not Motorcycles

Slideshow: The bar-and-shield logo shows up on far more than motorcycles, some of the company's most unexpected products have nothing to do with riding.

By Verdad Gallardo | 2026-04-29 16:50:35


VIEW MORE
story-2
8 Best Harley-Davidson Motorcycles Ever

Slideshow: Not every Harley gets it right, but these are the ones that genuinely earned their reputation.

By Pouria Savadkouei | 2026-04-15 14:23:21


VIEW MORE
story-3
10 Worst Harley-Davidson Motorcycles Ever

Slideshow: From the troubled AMF years to modern misfires, these bikes earned reputations for reliability issues, questionable engineering, or disappointing performance.

By Pouria Savadkouei | 2026-04-01 20:01:09


VIEW MORE
story-4
Killer Custom's Jail Break Is The Breakout That Refused to Blend In

Slideshow: Killer Custom's "Jail Breaker" build focuses more on stance and visual aggression than mechanical overhaul.

By Verdad Gallardo | 2026-03-18 19:20:32


VIEW MORE
story-5
Crazy Bunderbike Build Looks Amazing, But Is It Impossible to Ride?

Slideshow: The Swiss custom shop has taken a Harley Softail and stretched it into something so long and low that it looks closer to a rolling sculpture than a conventional motorcycle.

By Verdad Gallardo | 2026-03-07 16:15:30


VIEW MORE
story-6
Harley-Davidson Reveals Super Cool Cafe Racer Concept

Slideshow: Harley-Davidson's new RMCR concept revives the café racer formula with modern hardware-and it may be exactly the reset the company needs.

By Verdad Gallardo | 2026-03-04 12:23:37


VIEW MORE
story-7
Engraved Rebellion: Inside Bundnerbike's Glam Rock II

Slideshow: A standard cruiser becomes an intricate metal canvas in the hands of a Swiss custom house known for pushing Harley-Davidson platforms far beyond their factory brief.

By Verdad Gallardo | 2026-02-24 18:19:44


VIEW MORE
story-8
10 Motorcycles You Should Never Buy

Slideshow: There is no shortage of great motorcycles to buy, but we would avoid these ten.

By Joe Kucinski | 2026-02-19 14:50:51


VIEW MORE
story-9
10 Things Harley-Davidson Needs to Fix in 2026

Slideshow: Harley-Davidson's challenges aren't abstract; they show up in dropping shipments, shrinking dealer traffic, and strategic decisions that aren't yet translating into growth.

By Verdad Gallardo | 2026-01-13 18:33:17


VIEW MORE