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Replacing Derby Cover

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Old Apr 10, 2009 | 07:00 AM
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Rick14221
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Default Replacing Derby Cover

Hi need some help on replacing my derby cover. I have the cover and a new gasket and was going to "straighten" the bike by putting a 2x4 under the jiffy stand. Before I start I was wondering if I would have any problems getting the derby bolts out? and do I need to use locktite when putting it back on? Also I do not have a tourge wrench can I just tighten these bolts back on? I am not a wrench guy but this seems to easy to take to the dealer to have done. Any suggestions, help, info?
 
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Old Apr 10, 2009 | 07:08 AM
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Make sure you have the right size torx #27 to remove the bolts. You don't need loctite and you should have a torque wrench. If you over tighten those torx, you'll have to drill them out .... the 2x2 under the kickstand is good.
 
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Old Apr 10, 2009 | 07:31 AM
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Those 27 Torx can still strip. Ask me how I know! Otherwise, you could use heat to get them off if they're so tight that they strip your torx bit or the screw head. Be prepared to drill them puppies out though!! :-)

After that, it's easy, breezy, beautiful!
 
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Old Apr 10, 2009 | 08:25 AM
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Did it Thanks guys Took about 10 minutes. I did not replace the gasket though the old one was still in place and looked new just swapped out the covers and put the new bolts in
 
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Old Apr 10, 2009 | 11:52 AM
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See you saved yourself about $500,000 that the stealers would have charged you....LOL!
 
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Old Apr 10, 2009 | 11:59 AM
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Originally Posted by Archer1968
See you saved yourself about $500,000 that the stealers would have charged you....LOL!
Man, no sh** ...I'm so disgusted with dealers right now I can barely see straight.
 
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Old Apr 10, 2009 | 01:34 PM
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i stripped my torx on my derby cover and rather than drilling it out i got out my dremel with a really small cut off wheel and cut a strait line on the head and got out my flat head screw driver and screwed it out. made it a lot easier
 
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