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Fuel line inside tank....

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Old Jul 22, 2012 | 05:27 PM
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Default Fuel line inside tank....

Earlier today, I discovered, I had the common problem of a hole in the fuel line inside the tank.

Does anybody have any input on a different hose or how to prevent this from happening in the future.

Thanks!!
 
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Old Jul 22, 2012 | 05:58 PM
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Try this link, looks like he has it figured out.
https://www.hdforums.com/forum/index.php
 
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Old Jul 22, 2012 | 06:01 PM
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Harley Sells a Kit that will fix it , did mine 11 years ago
 
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Old Jul 22, 2012 | 06:20 PM
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Don't buy the kit from Custom Chrome. My buddy did and the line blew out within a week. It's not strong enough to withstand the pressure.
 
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Old Jul 22, 2012 | 06:26 PM
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Buy some submersible fuel line from Napa/Gates and some constant pressure clamps. HD line is crap!
 
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Old Jul 22, 2012 | 06:29 PM
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Here's the best thread on this issue with pics!
https://www.hdforums.com/forum/dyna-...fuel-line.html
 
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Old Jul 22, 2012 | 10:59 PM
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Thanks for all of the information. I am planning a in-tank fuel filter replacement and thought this upgrade would be a good idea at the same time (and I also suspect I have a problem in-tank as the last gallon of gas in the tank is not easy to use (stalls at stops).

My question: does anyone know the length of the stock in-tank hoses and the ideal length of the modified ones. I ask because I am finding a source for in-tank hoses that are considerably less expensive than the sources in this post.

I can choose between the 8.78-inch flex hose is $4.00, the 10.87-inch flex hose is $5.00 and the 14.80-inch flex hose is $6.00. Further, if I go with the submersible "rubber style" fuel line like in the OP, I can get the hose for $6 per foot. I know the second option is simpler to choose, but I like the idea of a shorter flex hose option as well.

Any help with the exact modified sizes would be greatly appreciated. I want to have the hoses on-hand before i start the project. As soon as I get done, I will do a write-up and share the sources so folks can go directly to them.

Thanks!
 
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Old Jul 22, 2012 | 11:13 PM
  #8  
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Originally Posted by SprungDave
Thanks for all of the information. I am planning a in-tank fuel filter replacement and thought this upgrade would be a good idea at the same time (and I also suspect I have a problem in-tank as the last gallon of gas in the tank is not easy to use (stalls at stops).

My question: does anyone know the length of the stock in-tank hoses and the ideal length of the modified ones. I ask because I am finding a source for in-tank hoses that are considerably less expensive than the sources in this post.

I can choose between the 8.78-inch flex hose is $4.00, the 10.87-inch flex hose is $5.00 and the 14.80-inch flex hose is $6.00. Further, if I go with the submersible "rubber style" fuel line like in the OP, I can get the hose for $6 per foot. I know the second option is simpler to choose, but I like the idea of a shorter flex hose option as well.

Any help with the exact modified sizes would be greatly appreciated. I want to have the hoses on-hand before i start the project. As soon as I get done, I will do a write-up and share the sources so folks can go directly to them.

Thanks!
Sorry Dave I dont think I have the old one lying around anymore (I usually hang on to stuff like that) but it was around 10 inches I thing. What are these other hoses made of although im sure its better than OEM stuff.
 
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Old Jul 22, 2012 | 11:48 PM
  #9  
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Replace the Harley hoses with Gates.
 
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Old Jul 23, 2012 | 02:17 AM
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When you're done with the repair, use ethanol-free gas.

You can find a station near you at: puregas.org
 
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