Softail Models Standard, Custom, Night Train, Deuce, Springer, Heritage, Fatboy, Deluxe, Rocker and Cross Bones.
Sponsored by:
Sponsored by:

Softail pics...complete motor rebuild

Thread Tools
 
Search this Thread
 
Old Sep 4, 2012 | 10:30 PM
  #1  
gunner512's Avatar
gunner512
Thread Starter
|
1st Gear
Joined: Aug 2012
Posts: 5
Likes: 0
From: Murfreesboro, TN
Default Softail pics...complete motor rebuild

Just thought i would share a few pics...I bought my bike while i was in afghanistan. Got home in the winter and rode the bike around 600 miles before she threw a rod and busted a 2x4 hole in the crankcase. Due to being in college and my dad being a machinist for 35+ years. We tore her down, bored it .020 over, welded and mill'd the cases, the dechromed everything and powdercoated it wrinkle black. The biggest thing i am proud of is my dad machined out a set of solid 1 inch round copper pushrod tubes.

After over 4 months of work i got to ride it today for the first time, and man was it worth it. Glad to be riding again and even though i have a few more things to do to her....shes able to be ridin, and thats what i plan to do till it gets cold again.

Thinking about cutting a couple sets of these pushrod tubes in brass to sell also....

BEFORE




AFTER
 
Reply
Old Sep 4, 2012 | 10:33 PM
  #2  
m i k e's Avatar
m i k e
Ultimate HDF Member
Joined: Mar 2008
Posts: 6,344
Likes: 6
From: my house
Default

great job, thanks for serving
you will sell those like hotcakes
 
Reply
Old Sep 4, 2012 | 10:37 PM
  #3  
gunner512's Avatar
gunner512
Thread Starter
|
1st Gear
Joined: Aug 2012
Posts: 5
Likes: 0
From: Murfreesboro, TN
Default

Thanks man and your welcome...Yeah my old man had an issue cutting copper just cause its so soft. Brass looks good and is easy to machine. Thinking if we sold them for around $150 they may sell. The only problem is you have to lift the head about an inch to install them.
 
Reply
Old Sep 4, 2012 | 10:41 PM
  #4  
NDBadlands4-2's Avatar
NDBadlands4-2
Extreme HDF Member
Joined: Dec 2010
Posts: 14,778
Likes: 69
From: Badlands of ND
Default

Those look great. Well done on the rebuild.
 
Reply
Old Sep 4, 2012 | 10:45 PM
  #5  
gunner512's Avatar
gunner512
Thread Starter
|
1st Gear
Joined: Aug 2012
Posts: 5
Likes: 0
From: Murfreesboro, TN
Default

Thanks man....i still have the black nacelle for the front and a small black fairing also. Gonna put the fairing on next week and try it out on the interstate. Been getting my *** whooped with no fairing.
 
Reply
Old Sep 4, 2012 | 10:58 PM
  #6  
Mal74's Avatar
Mal74
Outstanding HDF Member
Joined: Jun 2005
Posts: 2,172
Likes: 7
From: Clermont, GA, CSA
Default

Looks great! Get your Dad to make the tubes adjustable style and ya'll can probably retire!


Mal
 
Reply
Old Sep 5, 2012 | 07:14 AM
  #7  
gunner512's Avatar
gunner512
Thread Starter
|
1st Gear
Joined: Aug 2012
Posts: 5
Likes: 0
From: Murfreesboro, TN
Default

yeah could make them two piece as well. Just personally i liked the solid pushrod tube. But for the masses a two piece design would probably be the ticket
 
Reply
Old Sep 5, 2012 | 07:52 AM
  #8  
Lo 1's Avatar
Lo 1
Road Captain
10 Year Member
Joined: May 2012
Posts: 561
Likes: 1
From: South Central, Pennsylvania
Default

The tubes are awesome.
 
Reply
HD Forum Stories

The Best of Harley-Davidson for Lifelong Riders

story-0

7 Surprising Harley-Davidson Products that Are Not Motorcycles

 Verdad Gallardo
story-1

8 Best Harley-Davidson Motorcycles Ever

 Pouria Savadkouei
story-2

10 Worst Harley-Davidson Motorcycles Ever

 Pouria Savadkouei
story-3

Killer Custom's Jail Break Is The Breakout That Refused to Blend In

 Verdad Gallardo
story-4

Crazy Bunderbike Build Looks Amazing, But Is It Impossible to Ride?

 Verdad Gallardo
story-5

Harley-Davidson Reveals Super Cool Cafe Racer Concept

 Verdad Gallardo
story-6

Engraved Rebellion: Inside Bundnerbike's Glam Rock II

 Verdad Gallardo
story-7

10 Motorcycles You Should Never Buy

 Joe Kucinski
story-8

10 Things Harley-Davidson Needs to Fix in 2026

 Verdad Gallardo
story-9

Southpaw Super Glide: A Left-Hand-Drive 1979 Harley FXE Built to Fit the Rider

 Verdad Gallardo
Old Sep 5, 2012 | 08:13 PM
  #9  
lupus's Avatar
lupus
Tourer
Joined: Jun 2010
Posts: 251
Likes: 8
Default

Awesome man. I love black and copper. Great look.
 
Reply
Old Sep 5, 2012 | 08:21 PM
  #10  
liljoejoe54's Avatar
liljoejoe54
Tourer
Joined: Nov 2011
Posts: 471
Likes: 1
From: Illinois
Default

Them tubes look great. Do you have any close up pics of them?
 
Reply



All times are GMT -5. The time now is 03:20 PM.

story-0
7 Surprising Harley-Davidson Products that Are Not Motorcycles

Slideshow: The bar-and-shield logo shows up on far more than motorcycles, some of the company's most unexpected products have nothing to do with riding.

By Verdad Gallardo | 2026-04-29 16:50:35


VIEW MORE
story-1
8 Best Harley-Davidson Motorcycles Ever

Slideshow: Not every Harley gets it right, but these are the ones that genuinely earned their reputation.

By Pouria Savadkouei | 2026-04-15 14:23:21


VIEW MORE
story-2
10 Worst Harley-Davidson Motorcycles Ever

Slideshow: From the troubled AMF years to modern misfires, these bikes earned reputations for reliability issues, questionable engineering, or disappointing performance.

By Pouria Savadkouei | 2026-04-01 20:01:09


VIEW MORE
story-3
Killer Custom's Jail Break Is The Breakout That Refused to Blend In

Slideshow: Killer Custom's "Jail Breaker" build focuses more on stance and visual aggression than mechanical overhaul.

By Verdad Gallardo | 2026-03-18 19:20:32


VIEW MORE
story-4
Crazy Bunderbike Build Looks Amazing, But Is It Impossible to Ride?

Slideshow: The Swiss custom shop has taken a Harley Softail and stretched it into something so long and low that it looks closer to a rolling sculpture than a conventional motorcycle.

By Verdad Gallardo | 2026-03-07 16:15:30


VIEW MORE
story-5
Harley-Davidson Reveals Super Cool Cafe Racer Concept

Slideshow: Harley-Davidson's new RMCR concept revives the café racer formula with modern hardware-and it may be exactly the reset the company needs.

By Verdad Gallardo | 2026-03-04 12:23:37


VIEW MORE
story-6
Engraved Rebellion: Inside Bundnerbike's Glam Rock II

Slideshow: A standard cruiser becomes an intricate metal canvas in the hands of a Swiss custom house known for pushing Harley-Davidson platforms far beyond their factory brief.

By Verdad Gallardo | 2026-02-24 18:19:44


VIEW MORE
story-7
10 Motorcycles You Should Never Buy

Slideshow: There is no shortage of great motorcycles to buy, but we would avoid these ten.

By Joe Kucinski | 2026-02-19 14:50:51


VIEW MORE
story-8
10 Things Harley-Davidson Needs to Fix in 2026

Slideshow: Harley-Davidson's challenges aren't abstract; they show up in dropping shipments, shrinking dealer traffic, and strategic decisions that aren't yet translating into growth.

By Verdad Gallardo | 2026-01-13 18:33:17


VIEW MORE
story-9
Southpaw Super Glide: A Left-Hand-Drive 1979 Harley FXE Built to Fit the Rider

Slideshow: Graeme Billington's left-hand-drive Shovelhead is as much about problem-solving as it is about classic Harley form.

By Verdad Gallardo | 2025-12-30 11:27:08


VIEW MORE