Softail Models Standard, Custom, Night Train, Deuce, Springer, Heritage, Fatboy, Deluxe, Rocker and Cross Bones.
Sponsored by:
Sponsored by:

Advice on bubbling tank lining, please.

Thread Tools
 
Search this Thread
 
Old Aug 2, 2013 | 09:15 PM
  #1  
FatBoyJason's Avatar
FatBoyJason
Thread Starter
|
2nd Gear
Joined: Jul 2013
Posts: 6
Likes: 0
From: Porter Ranch
Default Advice on bubbling tank lining, please.

I just bought an '01 Fatboy that only had 2,400 miles on it. After a week of running I'm having some major tank/fuel issues. After opening up the tank my mechanic found that my fuel filter was completely gone/disintegrated and the outer casing of the fuel pump was crumbling off and filling the tank with debris. Those parts clearly need to be replaced. No brainer.

The problem is this: The tank also a place where the liner has started to bubble up. Its about the size of a deck of cards. The liner hasn't come off yet. It's just bubbled - with no sign of rust...yet.

Here are my options as I see them:

A. the mechanic recommends sending the tank out of state to someone who will get the old liner off with toxic chemicals not allowed in California, then reline the tank and guarantee no damage to the paint.
2-3 weeks and $500.

B. There is local guy who will sandblast off the old liner and reline the tank but can't guarantee that the paint won't be messed up in the process.
1 week and $250

C. I can do nothing and wait until the liner starts to come off and then patch it. And possibly even do that work my self. But, I'm not sure how I'll know if the liner is coming off and there is rust without re-opening up the tank again.

What would you do if it was your bike? How big a problem is the liner flaking off? How fast will it start to rust. Is patching a viable fix?
 
Reply
Old Aug 2, 2013 | 11:11 PM
  #2  
threadstopper's Avatar
threadstopper
Cruiser
10 Year Member
Joined: Mar 2011
Posts: 213
Likes: 1
From: Canada
Default fuel tank issue

option 1 is too expensive you could get an almost new one from colormania cheaper

option 2 is not an option

option 3 is also not an option


This is what i used

http://www.por15.com/FUEL-TANK-REPAIR-KIT_p_62.html

just follow the instructions except don`t use the full can of sealer just use three quarters. its a bit of work but doable
 

Last edited by threadstopper; Aug 2, 2013 at 11:20 PM.
Reply
Old Aug 3, 2013 | 10:59 AM
  #3  
Suntower's Avatar
Suntower
Road Master
Joined: Aug 2012
Posts: 875
Likes: 2
From: Where I lay my head is home.
Default

I bought a tank and fender for my '05 last year off EBAY (I was considering a new direction for my bike but didn't want to paint over the orange tins). The liner in the tank is peeling/bubbling. After some research... the tank went back in the box and when I'm home for the winter, it's gonna get cut in half and made into two clocks. For the price to buy a replacement tank... I wouldn't even screw with it. Your budget may vary however.
 
Reply
Old Aug 4, 2013 | 01:17 PM
  #4  
the blob's Avatar
the blob
Road Warrior
Joined: Sep 2006
Posts: 1,570
Likes: 45
Default

my tank liner is shot as well. I may flush it out, but I'm
Not going to reline it. Im just going to top it off with gas
Regularly to prevent rust. My 1990 had a tank that wasn't
Lined and i.never had a prob with rust.
 
Reply
Old Aug 4, 2013 | 03:34 PM
  #5  
Harleycruiser's Avatar
Harleycruiser
Outstanding HDF Member
Joined: Apr 2012
Posts: 2,938
Likes: 30
From: North Florida
Default

Stuff your dryer with towels, then put your tank in the middle with a hand full of bolts inside.
Air fluff until done.
 
Reply
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
ClodeV
General Harley Davidson Chat
7
Aug 28, 2014 02:18 PM
SANTA DEUCE
Powdercoat & Paint
2
Jan 5, 2013 07:14 AM
hk1990
Sportster Models
10
Sep 9, 2011 02:48 PM
srhen
General Harley Davidson Chat
9
Aug 5, 2010 10:50 AM
Bill918
Touring Models
16
Nov 12, 2007 12:48 PM




All times are GMT -5. The time now is 06:14 PM.

story-0
7 Surprising Harley-Davidson Products that Are Not Motorcycles

Slideshow: The bar-and-shield logo shows up on far more than motorcycles, some of the company's most unexpected products have nothing to do with riding.

By Verdad Gallardo | 2026-04-29 16:50:35


VIEW MORE
story-1
8 Best Harley-Davidson Motorcycles Ever

Slideshow: Not every Harley gets it right, but these are the ones that genuinely earned their reputation.

By Pouria Savadkouei | 2026-04-15 14:23:21


VIEW MORE
story-2
10 Worst Harley-Davidson Motorcycles Ever

Slideshow: From the troubled AMF years to modern misfires, these bikes earned reputations for reliability issues, questionable engineering, or disappointing performance.

By Pouria Savadkouei | 2026-04-01 20:01:09


VIEW MORE
story-3
Killer Custom's Jail Break Is The Breakout That Refused to Blend In

Slideshow: Killer Custom's "Jail Breaker" build focuses more on stance and visual aggression than mechanical overhaul.

By Verdad Gallardo | 2026-03-18 19:20:32


VIEW MORE
story-4
Crazy Bunderbike Build Looks Amazing, But Is It Impossible to Ride?

Slideshow: The Swiss custom shop has taken a Harley Softail and stretched it into something so long and low that it looks closer to a rolling sculpture than a conventional motorcycle.

By Verdad Gallardo | 2026-03-07 16:15:30


VIEW MORE
story-5
Harley-Davidson Reveals Super Cool Cafe Racer Concept

Slideshow: Harley-Davidson's new RMCR concept revives the café racer formula with modern hardware-and it may be exactly the reset the company needs.

By Verdad Gallardo | 2026-03-04 12:23:37


VIEW MORE
story-6
Engraved Rebellion: Inside Bundnerbike's Glam Rock II

Slideshow: A standard cruiser becomes an intricate metal canvas in the hands of a Swiss custom house known for pushing Harley-Davidson platforms far beyond their factory brief.

By Verdad Gallardo | 2026-02-24 18:19:44


VIEW MORE
story-7
10 Motorcycles You Should Never Buy

Slideshow: There is no shortage of great motorcycles to buy, but we would avoid these ten.

By Joe Kucinski | 2026-02-19 14:50:51


VIEW MORE
story-8
10 Things Harley-Davidson Needs to Fix in 2026

Slideshow: Harley-Davidson's challenges aren't abstract; they show up in dropping shipments, shrinking dealer traffic, and strategic decisions that aren't yet translating into growth.

By Verdad Gallardo | 2026-01-13 18:33:17


VIEW MORE
story-9
Southpaw Super Glide: A Left-Hand-Drive 1979 Harley FXE Built to Fit the Rider

Slideshow: Graeme Billington's left-hand-drive Shovelhead is as much about problem-solving as it is about classic Harley form.

By Verdad Gallardo | 2025-12-30 11:27:08


VIEW MORE