Sportster Models 883, 883 Custom, 1200 Custom, 883L, 1200L, 1200S, 1200 Roadster, XR1200, and the Nightster.
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anybody else enjoy making things for there sportster

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Old Mar 29, 2016 | 07:22 PM
  #11  
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Here are some more photos of what I have made



Here is the eyebrow. I'm still working on it.





My bars that I made. Window bars with a little bit of Z bar flare





Moved the ignition under the battery box. Made the holder for it.





Here is my stach tube. I keep my insurance and regritration in there





Lience plate holder. It attaches to the shock mount.





My highway pegs and my mids. Thinking of modifying them for something different.





And my speedo holder that I made. At attaches to the bolt that holds the gas tank on up front.
 
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Old Mar 29, 2016 | 09:11 PM
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@jmann8686
Very cool stuff. I like the utilitarian aspects to the way you fab things. Keep at it!
 
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Old Mar 30, 2016 | 01:04 AM
  #13  
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Those bars look professionally done, really came out nice.
 
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Old Mar 30, 2016 | 11:50 AM
  #14  
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Originally Posted by TStephen
@jmann8686
Very cool stuff. I like the utilitarian aspects to the way you fab things. Keep at it!
Thank you.
Originally Posted by Spike883
Those bars look professionally done, really came out nice.
Thanks. They were actually pretty easy to make compared to my first set i made. The way I made them this time I was able to lay everything out flat. I had the bottom part made and the top part made. Then went home clamped the bottom part on to the bike sat on the bike and held the top part onto the bottom and figured out where I needed to weld it. Then marked them in two or three spots and then went back to my dads house where the welder was at and tacked the together and went back home made sure they were where I wanted them and then welded them solid. They have been a good set of bars. I really like the way they turned out. They were a pain to run the wires through. Luckily I only had a few wires to run.
 
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Old Mar 30, 2016 | 11:50 AM
  #15  
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Originally Posted by jmann8686
here is the fender bib I made for the bike. It is my first one. It needs to be about 1/2 thinner and about 1 to 2 inches longer. But for a first go I think it turned out good


I can get better pics later tonight but in this photo you can see the pedal highway pegs. The mid pegs. part of the bars, and the sissy bar installed on the bike before I put the fender bib on.


I can get better pics of the bars and the speedo and the plater holder and some other things I have made for the bike
That is some seriously nice leather work you did.

Cool sissy bar also!
 
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Old Mar 30, 2016 | 02:09 PM
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Originally Posted by DK Custom
That is some seriously nice leather work you did.

Cool sissy bar also!
I second this. Though I confess I was picturing some sunburst spokes coming off the inner section of the sissy bar and radiating to the outer section.

 

Last edited by TStephen; Mar 30, 2016 at 02:21 PM.
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Old Mar 30, 2016 | 02:54 PM
  #17  
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Originally Posted by TStephen
I second this. Though I confess I was picturing some sunburst spokes coming off the inner section of the sissy bar and radiating to the outer section.

Well that would look awesome. I like that Idea. one a rainy weekend I might just have to take the sissy bar off and grind some paint and do a little welding. I like that idea. Thanks,

Originally Posted by DK Custom
That is some seriously nice leather work you did.

Cool sissy bar also!
Thank you for the kind words. Appreciate it.
 
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Old Mar 30, 2016 | 04:56 PM
  #18  
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A few fabricated from scratch and some permanently altered, factory pieces:
Laydown license bracket from a cut-up and drilled factory mounting bracket. The radius I introduced to the bracket, plate and chrome frame matches the telephone pole in the front yard. (no more stand-up billboard license plate)


OL's air cleaner cover (not my CNC machine, but I ran it then did the powder coating - two colors, over chrome)





Softail derby cover




Ignition re-location bracket (under front, right hand side of seat)
easy-peasy




Shifter peg onto brake pedal






Bungie bolts for attaching docking hardware (some all-thread, Loctite and powder coat)


Custom cut and bent "package shelf"/trunk mount for OL's previous Sportster (she positively refused to get saddlebags - it was all quick detach). Go figure - she now rides a Dyna Sitchback.




How my '05 looked two weeks after I bought it (laydown bracket already fabricated and in place) and how it looks, now




Cut it, weld it, grind it, file it, sand it, powder coat it. You can't be afraid of making mistakes. A night in the shop/driveway, is one less night I'm out getting in trouble.
 

Last edited by HarleyScuba; Mar 31, 2016 at 05:05 PM. Reason: nunya
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Old Mar 31, 2016 | 11:27 AM
  #19  
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Originally Posted by HarleyScuba
A few fabricated from scratch and some permanently altered, factory pieces:
Laydown license bracket from a cut-up and drilled factory mounting bracket. The radius I introduced to the bracket, plate and chrome frame matches the telephone pole in the front yard. (no more stand-up billboard license plate)


OL's air cleaner cover (not my CNC machine, but I ran it then did the powder coating - two colors, over chrome)





Softail derby cover




Ignition re-location bracket (under front, right hand side of seat)
easy-peasy




Shifter peg onto brake lever






Bungie bolts for attaching docking hardware (some all-thread, Loctite and powder coat)


Custom cut and bent "package shelf"/trunk mount for OL's previous Sportster (she positively refused to get saddlebags - it was all quick detach). Go figure - she now rides a Dyna Sitchback.


How my '05 looked two weeks after I bought it (laydown bracket already in place) and how it looks, now




Cut it, weld it, grind it, file it, sand it, powder coat it. You can't be afraid of making mistakes. A night in the shop/driveway, is one less night I'm out getting in trouble.

nice. Just out of curiosity why did you make a lever out of shifter
 
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Old Mar 31, 2016 | 04:30 PM
  #20  
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There are some awesome DIY's in here. We love seeing creativity and hands-on stuff like this!
 
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