Sportster Models 883, 883 Custom, 1200 Custom, 883L, 1200L, 1200S, 1200 Roadster, XR1200, and the Nightster.
Sponsored by:
Sponsored by:

1200 conversion hissing noise.

Thread Tools
 
Search this Thread
 
Old Mar 30, 2021 | 06:48 PM
  #1  
Raginginferno22's Avatar
Raginginferno22
Thread Starter
|
Intermediate
Joined: Sep 2019
Posts: 29
Likes: 1
From: Queen Creek, Arizona
Default 1200 conversion hissing noise.

Hey y’all. I finally bit the bullet and bought the 1200 kit from Revzilla. My bike is a 2006 super low. Installed it yesterday (took me a good twelve hours) and turned it on today to start the break in sequence, but when I cranked the engine there was a very loud hiding noise that moved and sounded with the piston movement.

I’m really hoping it isn’t air blowing past the head or base gaskets. I used the multilayer steel head gasket supplied by s&s but when I look down there it looks like each gasket isn’t pressed together fully.

The pistons BARELY fit into each cylinder and it was difficult to push each cylinder down onto each piston head. Could it be the tight pistons quickly rubbing on the cylinder bore making that noise and will it go away with time?

This is the only noise I’m getting tho. Everything else sounds great! Air flow from the exhaust seems much more powerful than with the smaller bore.
 
Reply
Old Mar 30, 2021 | 07:07 PM
  #2  
Raginginferno22's Avatar
Raginginferno22
Thread Starter
|
Intermediate
Joined: Sep 2019
Posts: 29
Likes: 1
From: Queen Creek, Arizona
Default

Hissing noise, not hiding noise
 
Reply
Old Mar 30, 2021 | 08:18 PM
  #3  
sorensentyler's Avatar
sorensentyler
Road Captain
15 Year Member
Liked
Loved
Community Favorite
Joined: Feb 2010
Posts: 646
Likes: 159
From: New York
Default

Maybe you have an exhaust leak? Could be head gaskets.
 
Reply
Old Mar 30, 2021 | 10:08 PM
  #4  
Raginginferno22's Avatar
Raginginferno22
Thread Starter
|
Intermediate
Joined: Sep 2019
Posts: 29
Likes: 1
From: Queen Creek, Arizona
Default

Fixed! It was an intake leak. Boom
 
Reply
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
DruWO
Sportster Models
16
May 16, 2020 12:40 PM
Vance Churchwell
Sportster Models
8
May 17, 2019 02:18 PM
sgr60
Touring Models
7
Oct 23, 2017 08:01 AM
KDUBYA
Engine Mechanical Topics
16
May 13, 2017 04:06 AM
tree88
General Harley Davidson Chat
5
Aug 7, 2008 06:03 PM




All times are GMT -5. The time now is 01:03 PM.

story-0
7 Times Harley-Davidson Chucked Tradition Out the Window

Slideshow: Harley-Davidson built its reputation on nostalgia, but every so often, the company took a hard left turn into the future.

By Verdad Gallardo | 2026-05-20 11:18:19


VIEW MORE
story-1
7 Surprising Harley-Davidson Products that Are Not Motorcycles

Slideshow: The bar-and-shield logo shows up on far more than motorcycles, some of the company's most unexpected products have nothing to do with riding.

By Verdad Gallardo | 2026-04-29 16:50:35


VIEW MORE
story-2
8 Best Harley-Davidson Motorcycles Ever

Slideshow: Not every Harley gets it right, but these are the ones that genuinely earned their reputation.

By Pouria Savadkouei | 2026-04-15 14:23:21


VIEW MORE
story-3
10 Worst Harley-Davidson Motorcycles Ever

Slideshow: From the troubled AMF years to modern misfires, these bikes earned reputations for reliability issues, questionable engineering, or disappointing performance.

By Pouria Savadkouei | 2026-04-01 20:01:09


VIEW MORE
story-4
Killer Custom's Jail Break Is The Breakout That Refused to Blend In

Slideshow: Killer Custom's "Jail Breaker" build focuses more on stance and visual aggression than mechanical overhaul.

By Verdad Gallardo | 2026-03-18 19:20:32


VIEW MORE
story-5
Crazy Bunderbike Build Looks Amazing, But Is It Impossible to Ride?

Slideshow: The Swiss custom shop has taken a Harley Softail and stretched it into something so long and low that it looks closer to a rolling sculpture than a conventional motorcycle.

By Verdad Gallardo | 2026-03-07 16:15:30


VIEW MORE
story-6
Harley-Davidson Reveals Super Cool Cafe Racer Concept

Slideshow: Harley-Davidson's new RMCR concept revives the café racer formula with modern hardware-and it may be exactly the reset the company needs.

By Verdad Gallardo | 2026-03-04 12:23:37


VIEW MORE
story-7
Engraved Rebellion: Inside Bundnerbike's Glam Rock II

Slideshow: A standard cruiser becomes an intricate metal canvas in the hands of a Swiss custom house known for pushing Harley-Davidson platforms far beyond their factory brief.

By Verdad Gallardo | 2026-02-24 18:19:44


VIEW MORE
story-8
10 Motorcycles You Should Never Buy

Slideshow: There is no shortage of great motorcycles to buy, but we would avoid these ten.

By Joe Kucinski | 2026-02-19 14:50:51


VIEW MORE
story-9
10 Things Harley-Davidson Needs to Fix in 2026

Slideshow: Harley-Davidson's challenges aren't abstract; they show up in dropping shipments, shrinking dealer traffic, and strategic decisions that aren't yet translating into growth.

By Verdad Gallardo | 2026-01-13 18:33:17


VIEW MORE