Sportster Models 883, 883 Custom, 1200 Custom, 883L, 1200L, 1200S, 1200 Roadster, XR1200, and the Nightster.
Sponsored by:
Sponsored by:

Sporty 48 How high can I go without buying cables?

Thread Tools
 
Search this Thread
 
  #1  
Old 02-09-2022, 02:31 PM
Pnut48's Avatar
Pnut48
Pnut48 is offline
Advanced
Thread Starter
Join Date: Aug 2018
Location: Oxford MS
Posts: 51
Received 11 Likes on 7 Posts
Default Sporty 48 How high can I go without buying cables?

So I know this has probably been asked a thousand times. But I have the standard 48 model which has the same low-*** bars as the Iron 883 did/does. So I have never really done anything to the bike, and don't want to get in over my head with something. I would like to get some new bars, but I don't want to go through the hassle of draining and refilling the front brakes. I don't think it would take a drastic change to get where I would be satisfied, but does anyone have a good idea of how much rise I can do without having to get all new cables and mess with the brakes? I'm thinking 7" will be too high without cables but if anyone knows for sure that would be great. Thanks in advance.
 
  #2  
Old 02-09-2022, 09:18 PM
TexasScooterTrash's Avatar
TexasScooterTrash
TexasScooterTrash is offline
Stellar HDF Member
Join Date: Feb 2013
Location: Dallas, Texas
Posts: 2,492
Received 1,253 Likes on 769 Posts
Default

To some degree, you can reroute the cables (somewhat) for slightly higher handlebars. Watch a You Tube Video to see what yer lookin at before ya pull the trigger on new bars. Outta yer "Comfort Zone?" Find an Independent Shop to do it for ya.
 
  #3  
Old 02-10-2022, 05:53 AM
Pnut48's Avatar
Pnut48
Pnut48 is offline
Advanced
Thread Starter
Join Date: Aug 2018
Location: Oxford MS
Posts: 51
Received 11 Likes on 7 Posts
Default

thanks for the response. But therein lies part of the problem. Pretty much every video I'm seeing is of people doing the full job bc they aren't trying to simply work within the limitations of the stock cables. They want 7" or more of rise, so they do the whole thing. Just looking at my cables, the only one that looks as if it would be any detriment is the brake line. I don't think it will allow for anything more serious than 2" risers at the clamp.
 
  #4  
Old 02-10-2022, 07:31 AM
TexasScooterTrash's Avatar
TexasScooterTrash
TexasScooterTrash is offline
Stellar HDF Member
Join Date: Feb 2013
Location: Dallas, Texas
Posts: 2,492
Received 1,253 Likes on 769 Posts
Default

Changing the front brake line is not rocket science or extremely difficult. Ya need to bleed the system, remove the old line, install the new line with new banjo crush washers and fill the master cylinder. I use a Mighty Vac for bleeding the brakes. Aftermarket brake line come in longer lengths, so ya can get exactly what ya need. Just gotta measure the OEM brake line to know how much longer is needed.
 
  #5  
Old 02-10-2022, 10:50 AM
Knuckles48's Avatar
Knuckles48
Knuckles48 is offline
Advanced
Join Date: Feb 2020
Location: Alburrrta
Posts: 61
Received 28 Likes on 20 Posts
Default

I installed Biltwell Chumps with only a slight bend in the stock brake line to make them work. I believe they are a 7-71/2" rise. Swapping out the brake line is very easy as mentioned if you need to. One other trick if needed is to disconnect the throttle side switch wiring harness (under the tank) and reroute it along the left side of the frame instead of the right side the way the factory does, it'll give you another 3-4" of play.
 
  #6  
Old 02-10-2022, 03:27 PM
Pnut48's Avatar
Pnut48
Pnut48 is offline
Advanced
Thread Starter
Join Date: Aug 2018
Location: Oxford MS
Posts: 51
Received 11 Likes on 7 Posts
Default

Originally Posted by Knuckles48
I installed Biltwell Chumps with only a slight bend in the stock brake line to make them work. I believe they are a 7-71/2" rise. Swapping out the brake line is very easy as mentioned if you need to. One other trick if needed is to disconnect the throttle side switch wiring harness (under the tank) and reroute it along the left side of the frame instead of the right side the way the factory does, it'll give you another 3-4" of play.
You have 7" tall bars with the factory brake line? The other cables, I can see that, but my brake line doesn't look like it would get even close to that. I could be wrong, again I'm not a wrencher. I changed the oil and I think I got it right lol
 
  #7  
Old 02-10-2022, 03:50 PM
Knuckles48's Avatar
Knuckles48
Knuckles48 is offline
Advanced
Join Date: Feb 2020
Location: Alburrrta
Posts: 61
Received 28 Likes on 20 Posts
Default

Originally Posted by Pnut48
You have 7" tall bars with the factory brake line? The other cables, I can see that, but my brake line doesn't look like it would get even close to that. I could be wrong, again I'm not a wrencher. I changed the oil and I think I got it right lol
Yes, as I said it did require a slight bend in the ridged part of the line but, I got away with it. Hey , if you can change oil you can do a bar swap. Buy some bars you like and figure out what you need from there. It's way easier than you think. Google/You tube is your friend, watch, study and learn. AND TAKE YOUR TIME! I have learned and done so much to my bike from the internet. Good luck and have fun bud.
 
The following users liked this post:
Pnut48 (02-10-2022)
  #8  
Old 02-14-2022, 06:49 AM
Rob Harper's Avatar
Rob Harper
Rob Harper is offline
Road Master
Join Date: Oct 2007
Location: Wake Forest, NC
Posts: 1,231
Received 2,372 Likes on 735 Posts
Default

My Sportster had some riser extensions on when I bought it. They were about 2 3/4" high. I took them off and went back with stock clutch cable, and will soon change brake line back to stock too. You can have the longer brake line and clutch cable if you like, just pay shipping. They were plenty long for 883 Low stock bars with the extensions.

 
  #9  
Old 02-14-2022, 07:12 AM
awilson40's Avatar
awilson40
awilson40 is offline
Road Warrior

Join Date: Nov 2013
Location: North Carolina
Posts: 1,743
Received 1,409 Likes on 525 Posts
Default

Originally Posted by Knuckles48
I installed Biltwell Chumps with only a slight bend in the stock brake line to make them work. I believe they are a 7-71/2" rise. Swapping out the brake line is very easy as mentioned if you need to. One other trick if needed is to disconnect the throttle side switch wiring harness (under the tank) and reroute it along the left side of the frame instead of the right side the way the factory does, it'll give you another 3-4" of play.
I also installed Chumps and was able to bend the brake line and reroute other wires and Cables to work. I didnt like how the brake line looked so eventually replaced it. I also added a longer clutch cable when mine broke for an unrelated issue.
 
  #10  
Old 02-17-2022, 10:12 AM
mac48's Avatar
mac48
mac48 is offline
Stage I
Join Date: Feb 2022
Location: FL
Posts: 1
Likes: 0
Received 0 Likes on 0 Posts
Default

I have a '20 48 and I put a 2" riser extension on and that is the absolute limit for the front brake cable on my bike. Everything else was fine.
 
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
StevieC
Sportster Models
4
09-30-2020 05:45 PM
scottylonebull
Sportster Models
9
10-29-2015 10:54 AM
Greensportster
Sportster Models
5
04-18-2012 08:12 AM
ryanmatt
General Topics/Tech Tips
1
06-05-2010 11:27 AM
jdc48160
Sportster Models
4
12-12-2008 07:47 PM



Quick Reply: Sporty 48 How high can I go without buying cables?



All times are GMT -5. The time now is 06:09 AM.