Sportster Models 883, 883 Custom, 1200 Custom, 883L, 1200L, 1200S, 1200 Roadster, XR1200, and the Nightster.
Sponsored by:
Sponsored by:

Break-in Techniques

Thread Tools
 
Search this Thread
 
Old Feb 14, 2010 | 11:50 PM
  #1  
Archilochus's Avatar
Archilochus
Thread Starter
|
Cruiser
Joined: Oct 2009
Posts: 113
Likes: 0
Default Break-in Techniques

So I was cruising the interwebs for insight into breaking in new engines, and I found two schools of thought. (1) Baby it, as per MOM. (2) Ride the hell out of it, as per this guy and this guy.

Did a search of the forum, and I didn't see any threads on this issue, so I thought I'd put the question to you all. Any thoughts on this little debate? What approach did you take to the break-in period? And what results have you had? It'd be interesting to see whether people got better performance by babying the bike or riding the heck out of it during the break-in period.

Ride safe, everyone.
 
Reply
Old Feb 15, 2010 | 12:34 AM
  #2  
themac5150's Avatar
themac5150
Cruiser
Joined: Oct 2009
Posts: 225
Likes: 0
Default

Breakin' in a new motor Arch? Do tell...
 
Reply
Old Feb 15, 2010 | 12:42 AM
  #3  
Archilochus's Avatar
Archilochus
Thread Starter
|
Cruiser
Joined: Oct 2009
Posts: 113
Likes: 0
Default

I wish! Nah, I'm just interested in the theory behind the break-in at this point. Although I am looking ahead to the far off day when I move up to a 1200, and then I'll want to do things right.
 
Reply
Old Feb 15, 2010 | 12:51 AM
  #4  
themac5150's Avatar
themac5150
Cruiser
Joined: Oct 2009
Posts: 225
Likes: 0
Default

Have you spied the new 1200 SE kit...all black to match the original Iron cylinders. HD 30003-10. If I ever do it, this is probably the one I'll get, not that it really needs it. The snow here melted away so I got to take the sporty out finally, I don't find it lacking yet. Very interesting reads on the the break-in though. I've always just followed the manual pretty much.
Although, it really never happens on the first ride home...
 
Reply
Old Feb 15, 2010 | 01:07 AM
  #5  
BLKBAGGER's Avatar
BLKBAGGER
Outstanding HDF Member
Joined: Oct 2007
Posts: 3,450
Likes: 4
From: El Cajon Ca.
Default

I use my own method. I have broken in my share of motors over the years. I pretty much keep it off the freeway and go up and down through the gears. A good winding road is a great place. Don't over rev it, Don't lug it, Don't over heat it. Pull over and take a break and let it cool down every now and then. Change the oil and filter at 50, 250, 1,000 miles. You will see a lot of junk in the oil if you look for it. At about 4-5 hundred miles I ride it like normal.
 
Reply
Old Feb 15, 2010 | 05:36 AM
  #6  
Jeff's 1st Harley's Avatar
Jeff's 1st Harley
Road Master
Joined: Dec 2009
Posts: 1,118
Likes: 5
From: Coweta, Oklahoma
Default

I was told by HD to drive it on the highway 55 then to 60 for a while then up to 65 and then back down to 55, you get the picture. He also said to change the oil at 1000 miles, but as blkbagger said I am going to do it at 250, 500, then 1000. After that just drive it and enjoy. I have never found driving the hell out of anything to get you except blown engine's or tranny's or burned out clutch's. This is the technique I have employed over the year's with my car's and truck's and it has worked pretty well for me. None of them leak or burn oil and they still have excellent compression. IMHO. Good luck.
 
Reply
Old Feb 15, 2010 | 06:41 AM
  #7  
Notgrownup's Avatar
Notgrownup
Seasoned HDF Member
15 Year Member
Loved
Top Answer: 1
Top Answer: 3
Joined: Mar 2009
Posts: 24,735
Likes: 9,244
From: Snow Hill, NC
Default

Drove both bike like the manual said and changed the oil at 1000 like the MFG said...no issues yet...Figured it's been done like that for a long time and no issues yet.
 
Reply
Old Feb 15, 2010 | 07:02 AM
  #8  
lionsm13's Avatar
lionsm13
Seasoned HDF Member
15 Year Member
Community Builder
Liked
Loved
Joined: Oct 2007
Posts: 56,052
Likes: 88,877
From: Western South Dakota
Default

I like mototunes way and his logic. I use the 30-60-mph in 3rd gear myself, 10 x in a row, letting the motor do it's own braking. When it gets down to 30 punch it back up to 60 and then let it coast down to 30. I dropped my oil at 100 miles, lots of brake in crap in there. Mototunes says to drop your oil at 20 miles, but that's a little extreme. I went with 100, 650, and will do soon again, or whenever the weather decides to change.
 
Reply
HD Forum Stories

The Best of Harley-Davidson for Lifelong Riders

story-0

6 Weirdest Harley-Davidsons Ever Sold to the Public

 Verdad Gallardo
story-1

7 Times Harley-Davidson Chucked Tradition Out the Window

 Verdad Gallardo
story-2

7 Surprising Harley-Davidson Products that Are Not Motorcycles

 Verdad Gallardo
story-3

8 Best Harley-Davidson Motorcycles Ever

 Pouria Savadkouei
story-4

10 Worst Harley-Davidson Motorcycles Ever

 Pouria Savadkouei
story-5

Killer Custom's Jail Break Is The Breakout That Refused to Blend In

 Verdad Gallardo
story-6

Crazy Bunderbike Build Looks Amazing, But Is It Impossible to Ride?

 Verdad Gallardo
story-7

Harley-Davidson Reveals Super Cool Cafe Racer Concept

 Verdad Gallardo
story-8

Engraved Rebellion: Inside Bundnerbike's Glam Rock II

 Verdad Gallardo
story-9

10 Motorcycles You Should Never Buy

 Joe Kucinski
Old Feb 15, 2010 | 08:08 AM
  #9  
SportyPig's Avatar
SportyPig
Ultimate HDF Member
Joined: Jul 2006
Posts: 6,478
Likes: 12
From: Nashville, TN
Default

For my first engine I followed HD break in procedures, low speeds, vary the speeds, don't lug, or over rev etc for the first 500 miles. That worked very well. When I took that engine apart to do the 1250 conversion, it looked good as new on the inside.

For the new 1250 engine, I took the mototunes approach. Time will tell on that. I don't have enough miles on the 1250 engine to say that was a success or failure.
 
Reply
Old Feb 15, 2010 | 08:17 AM
  #10  
Zimbob's Avatar
Zimbob
Stellar HDF Member
15 Year Member
Liked
Joined: Dec 2006
Posts: 2,906
Likes: 11
From: Grottoes Va.
Default

I've rode every sccot I've ever owned like normal, well, normal for me, from day one. Never had any problems.
 
Reply



All times are GMT -5. The time now is 10:03 AM.

story-0
6 Weirdest Harley-Davidsons Ever Sold to the Public

Slideshow: From military-inspired singles to scooters and three-wheel utility vehicles, these Harleys took the company far outside its comfort zone.

By Verdad Gallardo | 2026-06-02 18:34:10


VIEW MORE
story-1
7 Times Harley-Davidson Chucked Tradition Out the Window

Slideshow: Harley-Davidson built its reputation on nostalgia, but every so often, the company took a hard left turn into the future.

By Verdad Gallardo | 2026-05-20 11:18:19


VIEW MORE
story-2
7 Surprising Harley-Davidson Products that Are Not Motorcycles

Slideshow: The bar-and-shield logo shows up on far more than motorcycles, some of the company's most unexpected products have nothing to do with riding.

By Verdad Gallardo | 2026-04-29 16:50:35


VIEW MORE
story-3
8 Best Harley-Davidson Motorcycles Ever

Slideshow: Not every Harley gets it right, but these are the ones that genuinely earned their reputation.

By Pouria Savadkouei | 2026-04-15 14:23:21


VIEW MORE
story-4
10 Worst Harley-Davidson Motorcycles Ever

Slideshow: From the troubled AMF years to modern misfires, these bikes earned reputations for reliability issues, questionable engineering, or disappointing performance.

By Pouria Savadkouei | 2026-04-01 20:01:09


VIEW MORE
story-5
Killer Custom's Jail Break Is The Breakout That Refused to Blend In

Slideshow: Killer Custom's "Jail Breaker" build focuses more on stance and visual aggression than mechanical overhaul.

By Verdad Gallardo | 2026-03-18 19:20:32


VIEW MORE
story-6
Crazy Bunderbike Build Looks Amazing, But Is It Impossible to Ride?

Slideshow: The Swiss custom shop has taken a Harley Softail and stretched it into something so long and low that it looks closer to a rolling sculpture than a conventional motorcycle.

By Verdad Gallardo | 2026-03-07 16:15:30


VIEW MORE
story-7
Harley-Davidson Reveals Super Cool Cafe Racer Concept

Slideshow: Harley-Davidson's new RMCR concept revives the café racer formula with modern hardware-and it may be exactly the reset the company needs.

By Verdad Gallardo | 2026-03-04 12:23:37


VIEW MORE
story-8
Engraved Rebellion: Inside Bundnerbike's Glam Rock II

Slideshow: A standard cruiser becomes an intricate metal canvas in the hands of a Swiss custom house known for pushing Harley-Davidson platforms far beyond their factory brief.

By Verdad Gallardo | 2026-02-24 18:19:44


VIEW MORE
story-9
10 Motorcycles You Should Never Buy

Slideshow: There is no shortage of great motorcycles to buy, but we would avoid these ten.

By Joe Kucinski | 2026-02-19 14:50:51


VIEW MORE