Sportster Models 883, 883 Custom, 1200 Custom, 883L, 1200L, 1200S, 1200 Roadster, XR1200, and the Nightster.
Sponsored by:
Sponsored by:

Leaking rocker box seals...

Thread Tools
 
Search this Thread
 
Old Mar 5, 2010 | 05:10 PM
  #1  
themac5150's Avatar
themac5150
Thread Starter
|
Cruiser
Joined: Oct 2009
Posts: 225
Likes: 0
Angry Leaking rocker box seals...

Been riding the sporty to work even though it's been quite chilly in the mornings, and today I'm putting her in the garage after work and notice she's got oil weeping out of both the upper rocker box seals. I thought I was safe, 4K leak free miles and now this. Very ticked off about it. Now I have to see if they will do anything about it. That means getting to the nearest dealer an hour away, and having a ride to get back home, IF they fix it. Why do these things do this? Less than a year old...and now I have to tell people it's a Harley, it's supposed to leak...
 
Reply
Old Mar 5, 2010 | 05:42 PM
  #2  
SportyPig's Avatar
SportyPig
Ultimate HDF Member
Joined: Jul 2006
Posts: 6,478
Likes: 12
From: Nashville, TN
Default

Dealer will fix it. This seems to be an increased problem over the last couple of years. I had a slight leak on my bike at the rocker covers, but that was after about 50,000 miles or more.
 
Reply
Old Mar 5, 2010 | 06:43 PM
  #3  
ericb445's Avatar
ericb445
Cruiser
Joined: May 2009
Posts: 120
Likes: 1
From: Belleville IL
Default

yep
My 08 did the same thing
First the rear and about 50 Miles later the front did it as well, they fixed under warranty.
 
Reply
Old Mar 5, 2010 | 06:52 PM
  #4  
Gpsjr10's Avatar
Gpsjr10
Outstanding HDF Member
Joined: Jun 2007
Posts: 2,541
Likes: 11
From: Elyria, OH
Default

My 08 had a leak on rear rocker cover... Fixed under warranty, no questions asked. Even waited while they fixed it.
 
Reply
Old Mar 5, 2010 | 07:02 PM
  #5  
883_dave's Avatar
883_dave
Cruiser
Joined: Mar 2009
Posts: 228
Likes: 0
From: Texas
Default

Had both rocker gaskets replaced at under 3000 mi on my 09 883L, only took 2 hours and was covered under warranty.
 
Reply
Old Mar 5, 2010 | 07:15 PM
  #6  
veritas.archangel's Avatar
veritas.archangel
Road Warrior
Joined: Dec 2009
Posts: 1,312
Likes: 28
From: Allyn, WA
Default

Bummer. This is why I say that Harley really needs to up it's quality. Why should we have to put up with this when the darn things cost so much?
 
Reply
Old Mar 5, 2010 | 07:43 PM
  #7  
veritas.archangel's Avatar
veritas.archangel
Road Warrior
Joined: Dec 2009
Posts: 1,312
Likes: 28
From: Allyn, WA
Default

Funny, wasn't there a thread dealing with the "better quality" of Harleys over Hondas?

"better quality?!?!?! the fricken fury has plastic rocker box covers and a plastic fender!!!!! how is that better quality?!?!?!?!"

Maybe the answer is that the Honda's "fricken" rocker box covers don't leak. Why is is acceptable, or even expected, that Harleys will leak? Why?! A $10,000 motorcycle had darn well better be able to keep it's internal fluids...internal. We don't accept that kind of shoddy quality from our new cars.
 

Last edited by veritas.archangel; Mar 5, 2010 at 07:48 PM.
Reply
Old Mar 6, 2010 | 12:27 AM
  #8  
rob i's Avatar
rob i
Road Master
Joined: May 2006
Posts: 1,133
Likes: 6
From: Londonderry, NH
Default

if you're gonna quote me, at least give me the credit.

I had 10,000 miles on my 06 sportster before i got my softail and never experienced any rocker box leaks. I rented an 07 883L in north carolina with less than 1000 miles on it and that bike had a bit of a leak out of the rear rocker.

Leaking rocker covers seem to be common enough to warrant better gaskets, not plastic covers.
 
Reply
HD Forum Stories

The Best of Harley-Davidson for Lifelong Riders

story-0

6 Weirdest Harley-Davidsons Ever Sold to the Public

 Verdad Gallardo
story-1

7 Times Harley-Davidson Chucked Tradition Out the Window

 Verdad Gallardo
story-2

7 Surprising Harley-Davidson Products that Are Not Motorcycles

 Verdad Gallardo
story-3

8 Best Harley-Davidson Motorcycles Ever

 Pouria Savadkouei
story-4

10 Worst Harley-Davidson Motorcycles Ever

 Pouria Savadkouei
story-5

Killer Custom's Jail Break Is The Breakout That Refused to Blend In

 Verdad Gallardo
story-6

Crazy Bunderbike Build Looks Amazing, But Is It Impossible to Ride?

 Verdad Gallardo
story-7

Harley-Davidson Reveals Super Cool Cafe Racer Concept

 Verdad Gallardo
story-8

Engraved Rebellion: Inside Bundnerbike's Glam Rock II

 Verdad Gallardo
story-9

10 Motorcycles You Should Never Buy

 Joe Kucinski
Old Mar 6, 2010 | 11:33 AM
  #9  
veritas.archangel's Avatar
veritas.archangel
Road Warrior
Joined: Dec 2009
Posts: 1,312
Likes: 28
From: Allyn, WA
Default

If it's a common problem, then it's a quality issue. Where's the factory recall? Like I said, if a new car manufacturer had these kind of problems, no one would tolerate it. And certainly no one would tolerate that from a Honda or Yamaha. Funny thing is, they don't have those problems.

Why are dye-hard Harley riders willing to put up with this kind of crap? Why aren't they screaming at the company to improve?
 
Reply
Old Mar 6, 2010 | 11:37 AM
  #10  
faber's Avatar
faber
Ultimate HDF Member
Joined: Sep 2007
Posts: 8,831
Likes: 15
From: Nomad
Default

The dealer didn't blink an eye when I brought it in for a leaking rear rocker box cover--two days before my warranty was up.

They replaced both, actually.

I don't know why it's an issue, but I know that HD changed the gasket for the primary inspection cover from rubber to paper. That leaked like crap and my dealer found rubber one in the parts room.

Maybe they're messing around with other gaskets, too.
 
Reply



All times are GMT -5. The time now is 06:32 AM.

story-0
6 Weirdest Harley-Davidsons Ever Sold to the Public

Slideshow: From military-inspired singles to scooters and three-wheel utility vehicles, these Harleys took the company far outside its comfort zone.

By Verdad Gallardo | 2026-06-02 18:34:10


VIEW MORE
story-1
7 Times Harley-Davidson Chucked Tradition Out the Window

Slideshow: Harley-Davidson built its reputation on nostalgia, but every so often, the company took a hard left turn into the future.

By Verdad Gallardo | 2026-05-20 11:18:19


VIEW MORE
story-2
7 Surprising Harley-Davidson Products that Are Not Motorcycles

Slideshow: The bar-and-shield logo shows up on far more than motorcycles, some of the company's most unexpected products have nothing to do with riding.

By Verdad Gallardo | 2026-04-29 16:50:35


VIEW MORE
story-3
8 Best Harley-Davidson Motorcycles Ever

Slideshow: Not every Harley gets it right, but these are the ones that genuinely earned their reputation.

By Pouria Savadkouei | 2026-04-15 14:23:21


VIEW MORE
story-4
10 Worst Harley-Davidson Motorcycles Ever

Slideshow: From the troubled AMF years to modern misfires, these bikes earned reputations for reliability issues, questionable engineering, or disappointing performance.

By Pouria Savadkouei | 2026-04-01 20:01:09


VIEW MORE
story-5
Killer Custom's Jail Break Is The Breakout That Refused to Blend In

Slideshow: Killer Custom's "Jail Breaker" build focuses more on stance and visual aggression than mechanical overhaul.

By Verdad Gallardo | 2026-03-18 19:20:32


VIEW MORE
story-6
Crazy Bunderbike Build Looks Amazing, But Is It Impossible to Ride?

Slideshow: The Swiss custom shop has taken a Harley Softail and stretched it into something so long and low that it looks closer to a rolling sculpture than a conventional motorcycle.

By Verdad Gallardo | 2026-03-07 16:15:30


VIEW MORE
story-7
Harley-Davidson Reveals Super Cool Cafe Racer Concept

Slideshow: Harley-Davidson's new RMCR concept revives the café racer formula with modern hardware-and it may be exactly the reset the company needs.

By Verdad Gallardo | 2026-03-04 12:23:37


VIEW MORE
story-8
Engraved Rebellion: Inside Bundnerbike's Glam Rock II

Slideshow: A standard cruiser becomes an intricate metal canvas in the hands of a Swiss custom house known for pushing Harley-Davidson platforms far beyond their factory brief.

By Verdad Gallardo | 2026-02-24 18:19:44


VIEW MORE
story-9
10 Motorcycles You Should Never Buy

Slideshow: There is no shortage of great motorcycles to buy, but we would avoid these ten.

By Joe Kucinski | 2026-02-19 14:50:51


VIEW MORE