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48 handlebar cable extension kit

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Old Feb 9, 2011 | 12:23 PM
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vasya100's Avatar
vasya100
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Default 48 handlebar cable extension kit

Hi everyone,

Just purchased the Flanders #1 handlebar for my 48. The difference in cable length compared to the stock handlebar seems to be 7 to 7,5 inches, so i don't think the stock cables will be long enough. Will appreciate any ideas on the cable extension kit i could use for this installation.

Thanks!
 
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Old Feb 9, 2011 | 12:44 PM
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cpracing519
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From: Grand Rapids,Michigan
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burly makes 12" or longer cable extensions but are expensive. I put 10" Z bars and only had to put a new brake line on.If you need to do your brake cable, buy a "build your own" kit. I got a steal braided kit that you just cut to fit and put the banjo fittings on for $55. Company called Magnum. Got it from my local HD dealership.
 

Last edited by cpracing519; Feb 9, 2011 at 01:06 PM.
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Old Feb 9, 2011 | 02:44 PM
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vasya100
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Originally Posted by cpracing519
burly makes 12" or longer cable extensions but are expensive. I put 10" Z bars and only had to put a new brake line on.If you need to do your brake cable, buy a "build your own" kit. I got a steal braided kit that you just cut to fit and put the banjo fittings on for $55. Company called Magnum. Got it from my local HD dealership.
Thanks for the tip, I've checked with Magnum site and they seem to have all the cables available. I would prefer to buy the full set of what might be needed just to be on the safe side, since shipping takes at least 3 weeks. Can you advise which cables i might need: brake, clutch and idle, or something else?
 
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Old Feb 9, 2011 | 02:59 PM
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cpracing519
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It all depends on how tall your bars are. I re-used my stock throttle and clutch cables. I just took off a couple of the cable ties and moved them up closer under the gas tank and had enough wiggle room for turning. The only cable I replaced was my brake line. I ordered a 6ft lenghth with 90 degree fittings. Cut it to 37 inches and everything fit great.
 
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Old Feb 13, 2011 | 10:34 PM
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Art Vandelay
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I put 12" mini apes on my 48 and I replaced the clutch cable and the brake line, I also just cut a few tie wraps and was able to keep the stock throttle cables. The dealer sells an extension kit for the control wires, it was only like $35 I think and you get to keep the same color coded wires. A few butt connectors and your golden.
 
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Old Aug 27, 2020 | 01:22 AM
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From: New Jersey
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Originally Posted by Art Vandelay
I put 12" mini apes on my 48 and I replaced the clutch cable and the brake line, I also just cut a few tie wraps and was able to keep the stock throttle cables. The dealer sells an extension kit for the control wires, it was only like $35 I think and you get to keep the same color coded wires. A few butt connectors and your golden.
what year is your 48? I’m buying a 2010 and have heard that the wire harness extension is different.
 
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