When you click on links to various merchants on this site and make a purchase, this can result in this site earning a commission. Affiliate programs and affiliations include, but are not limited to, the eBay Partner Network.
NVM, did not see it was a resurrected thread or that the fix was found or why it showed up as a new posted thing when I was in touring not sportsters..... wtf....
Last edited by sechracer; Aug 21, 2019 at 02:24 AM.
Reason: old thread...
Look at the ground cable where it touches the plastic shield in the battery box.
If there are signs of heat melting the plastic your problems are most likely
a bad ground wire or loose connections.
This happened on 2004 XL that I was working on.( bad wire with original battery only
14,000 miles) Everything checked out fine until a load was put to it then, poof no lights and no start.
Hi, new guy here with the same problem on '04 sporty 883 without security system: Battery, cables, fuses good. Turn key switch to accessory and I get the lights on the speedo cluster. Turn key to on and it all goes away. After searching and reading the forum, I tested the key switch and it reads continuity. Still no workie. Thinking the contacts might be dirty in the unservicable key switch and won't hold a load, I replaced it. Still no workie.
I was hoping to find a simple answer without having to take the bike apart and going through the wiring harness completely.
I had the same problem. Lights come on, battery fine, hit the start button and everything goes dark. The cables looked fine. It turned out to be the positive cable though. It was corroded under the insulation where it couldn't be seen near the starter. It just about fell apart when I took it off. New cable, all good now.
Apparently, you aren't aware of a common failure with these bikes either. I have the wiring diagram and the multi meter I stole from the Navy I will start taking the bike apart and tracing wires as a last resort..
7 Surprising Harley-Davidson Products that Are Not Motorcycles
Slideshow: The bar-and-shield logo shows up on far more than motorcycles, some of the company's most unexpected products have nothing to do with riding.
Slideshow: From the troubled AMF years to modern misfires, these bikes earned reputations for reliability issues, questionable engineering, or disappointing performance.
Crazy Bunderbike Build Looks Amazing, But Is It Impossible to Ride?
Slideshow: The Swiss custom shop has taken a Harley Softail and stretched it into something so long and low that it looks closer to a rolling sculpture than a conventional motorcycle.
Engraved Rebellion: Inside Bundnerbike's Glam Rock II
Slideshow: A standard cruiser becomes an intricate metal canvas in the hands of a Swiss custom house known for pushing Harley-Davidson platforms far beyond their factory brief.
Slideshow: Harley-Davidson's challenges aren't abstract; they show up in dropping shipments, shrinking dealer traffic, and strategic decisions that aren't yet translating into growth.