Sportster Models 883, 883 Custom, 1200 Custom, 883L, 1200L, 1200S, 1200 Roadster, XR1200, and the Nightster.
Sponsored by:
Sponsored by:

Staring problem

Thread Tools
 
Search this Thread
 
Old Jan 2, 2013 | 01:55 PM
  #1  
kylexmcleod's Avatar
kylexmcleod
Thread Starter
|
2nd Gear
Joined: Dec 2012
Posts: 6
Likes: 0
From: NC
Unhappy Staring problem

I have a 96 sportster custom 1200, i had to replace my front belt pulley and when i was doing that i wanted to replace the primary and timing gaskets.
Now it won't start up, i have a manual and i've done everything it say but i must be doing something wrong or missing something.
 

Last edited by kylexmcleod; Jan 2, 2013 at 01:59 PM.
Reply
Old Jan 2, 2013 | 01:58 PM
  #2  
rooti's Avatar
rooti
Ultimate HDF Member
Joined: Jul 2011
Posts: 5,477
Likes: 5
From: New Braunfels, Texas
Default

hook the battery back up
 
Reply
Old Jan 2, 2013 | 01:59 PM
  #3  
Ragnar Danneskjöld's Avatar
Ragnar Danneskjöld
Road Warrior
Joined: Mar 2010
Posts: 1,948
Likes: 4
From: Ottawa, Ontario
Default

Originally Posted by kylexmcleod
I have a 96 sportster custom, i had to replace my front belt pulley and when i was doing that i wanted to replace the primary and timing gaskets.
Now it won't start up, i have a manual and i've done everything it say but i must be doing something wrong or missing something.
Where does the problem start? Got power? Does it try to turn over?
 
Reply
Old Jan 3, 2013 | 09:18 AM
  #4  
kylexmcleod's Avatar
kylexmcleod
Thread Starter
|
2nd Gear
Joined: Dec 2012
Posts: 6
Likes: 0
From: NC
Default

The battery is hooked back up and is getting power, yeah it turns over.
 
Reply
Old Jan 3, 2013 | 10:33 AM
  #5  
John Harper's Avatar
John Harper
HDF Community Team
10 Year Member
Joined: Dec 2011
Posts: 8,621
Likes: 4,060
From: San Diego, CA
Community Team
Default

Did you remove the cam gear cover? What "timing gasket" did you replace? Did you remove the cam gears? More information would help.

John
 
Reply
Old Jan 3, 2013 | 10:52 AM
  #6  
kylexmcleod's Avatar
kylexmcleod
Thread Starter
|
2nd Gear
Joined: Dec 2012
Posts: 6
Likes: 0
From: NC
Default

Yeah gear cover, the only the gasket. One cam came out but put it back in the way the manual said,
http://img.photobucket.com/albums/v3...psc9ac73cc.jpg
 
Reply
Old Jan 3, 2013 | 11:20 AM
  #7  
1984_FXRT's Avatar
1984_FXRT
Road Captain
Joined: Jun 2012
Posts: 533
Likes: 2
From: Virginia
Default

Originally Posted by kylexmcleod
Yeah gear cover, the only the gasket. One cam came out but put it back in the way the manual said,
http://img.photobucket.com/albums/v3...psc9ac73cc.jpg
Two things come to mind -

1) Are you certain you got the cams lined up properly - w/the dots aligned on all 4 w/the front piston at TDC?
2) Did you properly align the timing rotor when you reinstalled it? Reconnect the module connection?

Do you have the HD factory manual?
 
Reply
Old Jan 3, 2013 | 12:22 PM
  #8  
kylexmcleod's Avatar
kylexmcleod
Thread Starter
|
2nd Gear
Joined: Dec 2012
Posts: 6
Likes: 0
From: NC
Default

I'm pretty sure i lined them up properly, i'm going to take off the cover tomorrow and double check them. How do you know when the front piston is at TBC?
I did align the timing rotor when i reinstalled it, i didn't disconnect the module connection.
 
Reply
HD Forum Stories

The Best of Harley-Davidson for Lifelong Riders

story-0

10 Most Awkward-Looking Motorcycles Ever Built

 Verdad Gallardo
story-1

Jason Momoa Is Turning Classic Harleys Into PHEVs

 Verdad Gallardo
story-2

Harley-Davidson Fat Boy Becomes a Dark, Decepticon-Inspired Custom

 Verdad Gallardo
story-3

6 Weirdest Harley-Davidsons Ever Sold to the Public

 Verdad Gallardo
story-4

7 Times Harley-Davidson Chucked Tradition Out the Window

 Verdad Gallardo
story-5

7 Surprising Harley-Davidson Products that Are Not Motorcycles

 Verdad Gallardo
story-6

8 Best Harley-Davidson Motorcycles Ever

 Pouria Savadkouei
story-7

10 Worst Harley-Davidson Motorcycles Ever

 Pouria Savadkouei
story-8

Killer Custom's Jail Break Is The Breakout That Refused to Blend In

 Verdad Gallardo
story-9

Crazy Bunderbike Build Looks Amazing, But Is It Impossible to Ride?

 Verdad Gallardo
Old Jan 3, 2013 | 12:44 PM
  #9  
1984_FXRT's Avatar
1984_FXRT
Road Captain
Joined: Jun 2012
Posts: 533
Likes: 2
From: Virginia
Default

Originally Posted by kylexmcleod
I'm pretty sure i lined them up properly, i'm going to take off the cover tomorrow and double check them. How do you know when the front piston is at TBC?
I did align the timing rotor when i reinstalled it, i didn't disconnect the module connection.
The best way to know is to pull the timing plug and line up the timing mark on the flywheel. then - you need to make sure you've got the #2 cam ( the one you probably yanked out by not first pulling the ignition module and rotor like the factory manual instructs you to do) lined up with the alignment on the pinion gear, and the #1 and #3 cams, while also making sure that the #4 (rear exhaust) cam lines up.

You need to be at face level looking straight at the cams, and not sitting on your stool looking down, or you'll misalign them by a tooth.
 
Reply
Old Jan 3, 2013 | 03:29 PM
  #10  
John Harper's Avatar
John Harper
HDF Community Team
10 Year Member
Joined: Dec 2011
Posts: 8,621
Likes: 4,060
From: San Diego, CA
Community Team
Default

What did you do to take the valve spring tension off the lifters? There are some horror stories on this site about pulling the cam cover off before pulling the rocker arms (I think) to relieve pressure on the lifter/cam lobe area. Be careful when you go back in.

John
 
Reply



All times are GMT -5. The time now is 05:20 PM.

story-0
10 Most Awkward-Looking Motorcycles Ever Built

Slideshow: Not every motorcycle can be a design icon, and these machines prove that bold styling doesn't always age gracefully.

By Verdad Gallardo | 2026-06-18 10:29:31


VIEW MORE
story-1
Jason Momoa Is Turning Classic Harleys Into PHEVs

Slideshow: Jason Momoa's latest restoration project blends 1920s Harley-Davidsons with modern electric technology, creating some of the most unusual hybrid motorcycles ever built.

By Verdad Gallardo | 2026-06-10 17:18:58


VIEW MORE
story-2
Harley-Davidson Fat Boy Becomes a Dark, Decepticon-Inspired Custom

Slideshow: Killer Custom's latest build relies on styling changes rather than performance upgrades, giving the cruiser an entirely different personality.

By Verdad Gallardo | 2026-06-03 18:28:05


VIEW MORE
story-3
6 Weirdest Harley-Davidsons Ever Sold to the Public

Slideshow: From military-inspired singles to scooters and three-wheel utility vehicles, these Harleys took the company far outside its comfort zone.

By Verdad Gallardo | 2026-06-02 18:34:10


VIEW MORE
story-4
7 Times Harley-Davidson Chucked Tradition Out the Window

Slideshow: Harley-Davidson built its reputation on nostalgia, but every so often, the company took a hard left turn into the future.

By Verdad Gallardo | 2026-05-20 11:18:19


VIEW MORE
story-5
7 Surprising Harley-Davidson Products that Are Not Motorcycles

Slideshow: The bar-and-shield logo shows up on far more than motorcycles, some of the company's most unexpected products have nothing to do with riding.

By Verdad Gallardo | 2026-04-29 16:50:35


VIEW MORE
story-6
8 Best Harley-Davidson Motorcycles Ever

Slideshow: Not every Harley gets it right, but these are the ones that genuinely earned their reputation.

By Pouria Savadkouei | 2026-04-15 14:23:21


VIEW MORE
story-7
10 Worst Harley-Davidson Motorcycles Ever

Slideshow: From the troubled AMF years to modern misfires, these bikes earned reputations for reliability issues, questionable engineering, or disappointing performance.

By Pouria Savadkouei | 2026-04-01 20:01:09


VIEW MORE
story-8
Killer Custom's Jail Break Is The Breakout That Refused to Blend In

Slideshow: Killer Custom's "Jail Breaker" build focuses more on stance and visual aggression than mechanical overhaul.

By Verdad Gallardo | 2026-03-18 19:20:32


VIEW MORE
story-9
Crazy Bunderbike Build Looks Amazing, But Is It Impossible to Ride?

Slideshow: The Swiss custom shop has taken a Harley Softail and stretched it into something so long and low that it looks closer to a rolling sculpture than a conventional motorcycle.

By Verdad Gallardo | 2026-03-07 16:15:30


VIEW MORE