Sportster Models 883, 883 Custom, 1200 Custom, 883L, 1200L, 1200S, 1200 Roadster, XR1200, and the Nightster.
Sponsored by:
Sponsored by:

Spark Plug Specs

Thread Tools
 
Search this Thread
 
Old Jun 16, 2013 | 07:08 PM
  #1  
Roni's Avatar
Roni
Thread Starter
|
Ultimate HDF Member
10 Year Member
Liked
Loved
Community Favorite
Joined: Jun 2012
Posts: 8,218
Likes: 827
From: Reston, Va
Default Spark Plug Specs

I'm in the process of moving Unfortunately, the Service Manual for my 2007 Sportster 1200 Custom has been packed is Gawd-Only-Knows-Where in the new house. I know exactly where all of my tools are, but The Missus packed up my library across a dozen or so different boxes.

In any case, I want to change the spark plugs. I bought a pair from the local HD dealership. What I don't have is the gap and torque specs. If anybody can provide me with that information, both I and Talulah the Sporty thank you.
 
Reply
Old Jun 16, 2013 | 07:34 PM
  #2  
Curt1953's Avatar
Curt1953
Ultimate HDF Member
Joined: Jul 2008
Posts: 6,502
Likes: 97
From: SW Ohio
Default

for my 08 it's 12-18 ft lbs and the gap is 0.038-0.043 in, or 0.96-1.09 mm.
 
Reply
Old Jun 16, 2013 | 07:39 PM
  #3  
Curt1953's Avatar
Curt1953
Ultimate HDF Member
Joined: Jul 2008
Posts: 6,502
Likes: 97
From: SW Ohio
Default

You might want to use a little anti-seize on those too.
 
Reply
Old Jun 16, 2013 | 07:51 PM
  #4  
Roni's Avatar
Roni
Thread Starter
|
Ultimate HDF Member
10 Year Member
Liked
Loved
Community Favorite
Joined: Jun 2012
Posts: 8,218
Likes: 827
From: Reston, Va
Default

Thanks, Curt. I appreciate the info.
 
Reply
Old Jun 16, 2013 | 07:55 PM
  #5  
Curt1953's Avatar
Curt1953
Ultimate HDF Member
Joined: Jul 2008
Posts: 6,502
Likes: 97
From: SW Ohio
Default

Welcome. That's coming straight from the HD service manual.
 
Reply
Old Jun 17, 2013 | 08:31 AM
  #6  
chugger93's Avatar
chugger93
Cruiser
Joined: May 2013
Posts: 146
Likes: 0
From: Detroit, MI
Default

interesting. I just bought a new pair of NGK's to replace my plugs on my 2007 883L. I don't have a torque wrench so I just snugged em up. Didn't gap em either. Bike seems to be running great. Hope its cool that I didnt torque them persay
 
Reply
Old Jun 17, 2013 | 08:34 AM
  #7  
IRON1250's Avatar
IRON1250
Road Master
Joined: Apr 2012
Posts: 1,188
Likes: 24
From: New Hampshire
Default

never torque my plugs either just make them nice and tight.
 
Reply
Old Jun 17, 2013 | 08:39 AM
  #8  
1200Cdriver's Avatar
1200Cdriver
Road Warrior
Joined: Oct 2007
Posts: 1,599
Likes: 11
From: Colonial Beach, Virginia
Default

I torque them every time even in my old F 150-302. Its quite easy to go beyond the recommended torque and either distort the valve seats or warp the head and let the head gasket blow.
 
Reply
HD Forum Stories

The Best of Harley-Davidson for Lifelong Riders

story-0

7 Times Harley-Davidson Chucked Tradition Out the Window

 Verdad Gallardo
story-1

7 Surprising Harley-Davidson Products that Are Not Motorcycles

 Verdad Gallardo
story-2

8 Best Harley-Davidson Motorcycles Ever

 Pouria Savadkouei
story-3

10 Worst Harley-Davidson Motorcycles Ever

 Pouria Savadkouei
story-4

Killer Custom's Jail Break Is The Breakout That Refused to Blend In

 Verdad Gallardo
story-5

Crazy Bunderbike Build Looks Amazing, But Is It Impossible to Ride?

 Verdad Gallardo
story-6

Harley-Davidson Reveals Super Cool Cafe Racer Concept

 Verdad Gallardo
story-7

Engraved Rebellion: Inside Bundnerbike's Glam Rock II

 Verdad Gallardo
story-8

10 Motorcycles You Should Never Buy

 Joe Kucinski
story-9

10 Things Harley-Davidson Needs to Fix in 2026

 Verdad Gallardo
Old Jun 17, 2013 | 08:58 AM
  #9  
Roni's Avatar
Roni
Thread Starter
|
Ultimate HDF Member
10 Year Member
Liked
Loved
Community Favorite
Joined: Jun 2012
Posts: 8,218
Likes: 827
From: Reston, Va
Default

When I was taught how to do plugs back in the '70's, we gapped the plugs, cleaned up the threads on the head and then screwed in the plug until it was hand tight. At that point, we would turn the plug 1/4 turn and call it a day.

In all of the time that I did plugs, I think I only messed up one head doing that.

Now, I'm older and can afford decent tools. So, if the Service Manual calls for 12-18 ft lbs with a .038 to .043 gap, well, that's what my Talulah deserves and is going to get.
 
Reply
Old Jun 17, 2013 | 10:56 AM
  #10  
1200Cdriver's Avatar
1200Cdriver
Road Warrior
Joined: Oct 2007
Posts: 1,599
Likes: 11
From: Colonial Beach, Virginia
Default

That, hand tight and then 90 degrees more was a GM thing I think.
 
Reply



All times are GMT -5. The time now is 07:54 AM.

story-0
7 Times Harley-Davidson Chucked Tradition Out the Window

Slideshow: Harley-Davidson built its reputation on nostalgia, but every so often, the company took a hard left turn into the future.

By Verdad Gallardo | 2026-05-20 11:18:19


VIEW MORE
story-1
7 Surprising Harley-Davidson Products that Are Not Motorcycles

Slideshow: The bar-and-shield logo shows up on far more than motorcycles, some of the company's most unexpected products have nothing to do with riding.

By Verdad Gallardo | 2026-04-29 16:50:35


VIEW MORE
story-2
8 Best Harley-Davidson Motorcycles Ever

Slideshow: Not every Harley gets it right, but these are the ones that genuinely earned their reputation.

By Pouria Savadkouei | 2026-04-15 14:23:21


VIEW MORE
story-3
10 Worst Harley-Davidson Motorcycles Ever

Slideshow: From the troubled AMF years to modern misfires, these bikes earned reputations for reliability issues, questionable engineering, or disappointing performance.

By Pouria Savadkouei | 2026-04-01 20:01:09


VIEW MORE
story-4
Killer Custom's Jail Break Is The Breakout That Refused to Blend In

Slideshow: Killer Custom's "Jail Breaker" build focuses more on stance and visual aggression than mechanical overhaul.

By Verdad Gallardo | 2026-03-18 19:20:32


VIEW MORE
story-5
Crazy Bunderbike Build Looks Amazing, But Is It Impossible to Ride?

Slideshow: The Swiss custom shop has taken a Harley Softail and stretched it into something so long and low that it looks closer to a rolling sculpture than a conventional motorcycle.

By Verdad Gallardo | 2026-03-07 16:15:30


VIEW MORE
story-6
Harley-Davidson Reveals Super Cool Cafe Racer Concept

Slideshow: Harley-Davidson's new RMCR concept revives the café racer formula with modern hardware-and it may be exactly the reset the company needs.

By Verdad Gallardo | 2026-03-04 12:23:37


VIEW MORE
story-7
Engraved Rebellion: Inside Bundnerbike's Glam Rock II

Slideshow: A standard cruiser becomes an intricate metal canvas in the hands of a Swiss custom house known for pushing Harley-Davidson platforms far beyond their factory brief.

By Verdad Gallardo | 2026-02-24 18:19:44


VIEW MORE
story-8
10 Motorcycles You Should Never Buy

Slideshow: There is no shortage of great motorcycles to buy, but we would avoid these ten.

By Joe Kucinski | 2026-02-19 14:50:51


VIEW MORE
story-9
10 Things Harley-Davidson Needs to Fix in 2026

Slideshow: Harley-Davidson's challenges aren't abstract; they show up in dropping shipments, shrinking dealer traffic, and strategic decisions that aren't yet translating into growth.

By Verdad Gallardo | 2026-01-13 18:33:17


VIEW MORE