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Rinehart End Cap Removal

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Old Oct 7, 2014 | 06:04 AM
  #21  
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Originally Posted by GeorgeH
WD40 sucks, try the PB Blaster or Kroil.
Kroil is a life saver.
 
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Old Oct 7, 2014 | 07:44 AM
  #22  
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Originally Posted by rbferg
I assume they were on the bike at the time?
yes sir that's correct.
 
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Old Oct 7, 2014 | 12:36 PM
  #23  
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I'll say this....nothing should be this difficult! So far, I've only beat on the end cap side and I let PB Blaster soak on it overnight. Did you guys beat the muffler side as well? It's raining here, so plenty of time to beat the crap out of it!
 

Last edited by rbferg; Oct 7, 2014 at 12:39 PM.
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Old Oct 7, 2014 | 12:38 PM
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Originally Posted by rbferg
I'll say this....nothing should be this difficult! So far I've only beat on the end cap side. Did you guys beat the muffler side as well? It's raining here, so plenty of time to beat the crap out of it!
I didn't and don't recommend you beat on them at the ends of the caps. just slap the crap out of them near the muffler with your rubber mallet. It does take some force to break them loose.
 
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Old Oct 7, 2014 | 02:16 PM
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Well I got the end cap off, but the baffle came with it. Now I have to beat the end cap off the baffle. Anyone else had this issue? I'm glad I only had to do one side. On the bright side, I can clean the loose rust out of the left muffler. lol
 
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Old Oct 7, 2014 | 02:51 PM
  #26  
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when you put the baffle back in make sure to bend the outer edges of the ring that centers the baffle in the muffler outward a bit otherwise you'll wind up with a rattling baffle. If you bend the outer flanges outward on the ring, you'll likely need to tap it back in place with that mallet handle as it will be a tight fit.
 
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Old Oct 7, 2014 | 03:32 PM
  #27  
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Originally Posted by UltraNutZ
when you put the baffle back in make sure to bend the outer edges of the ring that centers the baffle in the muffler outward a bit otherwise you'll wind up with a rattling baffle. If you bend the outer flanges outward on the ring, you'll likely need to tap it back in place with that mallet handle as it will be a tight fit.
Any tips for seperating the baffle from the end cap? When I reinstall, do I tap the end cap on the baffle or put the baffle in first and then end cap?
 
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Old Oct 7, 2014 | 04:44 PM
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Originally Posted by rbferg
Any tips for seperating the baffle from the end cap? When I reinstall, do I tap the end cap on the baffle or put the baffle in first and then end cap?
more than likely it's the copper crap that RH suggests dealers put on the end caps when installing. Just tap it off.

The baffle goes back in first then the end cap goes on.
 
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Old Oct 7, 2014 | 06:41 PM
  #29  
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Originally Posted by UltraNutZ
more than likely it's the copper crap that RH suggests dealers put on the end caps when installing. Just tap it off.

The baffle goes back in first then the end cap goes on.
Thank you sir! Any problem using a little anti-seize on the baffle?
 

Last edited by rbferg; Oct 7, 2014 at 07:06 PM.
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Old Oct 7, 2014 | 07:44 PM
  #30  
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Be very careful using heat. Some lubes, cleaners, break free concoctions and such can release a very nasty poisonous gas that you do not want to breathe in your body.
Ask Steve "brew Dude" Garn about that one. Nasty things happened to him.
 
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