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Old Feb 22, 2015 | 11:04 AM
  #1  
cyclgoat's Avatar
cyclgoat
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From: Ft Hood, TX
Unhappy Help!

Anyone know how to adjust the front brake light switch at the lever? I put new bars on but now when I apply the cruise control, the slightest bump it disengages. It's on my 09 Ultra.
 
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Old Feb 22, 2015 | 11:13 AM
  #2  
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mkguitar
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From: Phoenix '53, '88, '09 Big Twins
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you broke the switch

as detailed in the manual a shim is required when the controls are loosened.

about $60 at the dealer.

some riders have fixed with a small screw or jb weld- you could search for those threads.

be aware that the price of failure is also your brake light may be on all the time - so getting rear-ended in traffic

mike
 
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Old Feb 22, 2015 | 11:16 AM
  #3  
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cyclgoat
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From: Ft Hood, TX
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Originally Posted by mkguitar
you broke the switch

as detailed in the manual a shim is required when the controls are loosened.

about $60 at the dealer.

some riders have fixed with a small screw or jb weld- you could search for those threads.

be aware that the price of failure is also your brake light may be on all the time - so getting rear-ended in traffic

mike
Thanx for the info.
 
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Old Feb 22, 2015 | 11:55 AM
  #4  
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RollaMo
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Originally Posted by mkguitar
be aware that the price of failure is also your brake light may be on all the time - so getting rear-ended in traffic
It's very possible the switch is messed up (very likely).

But if the brake light was on all the time, the cruise would never engage at all.
 
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Old Feb 22, 2015 | 01:12 PM
  #5  
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cyclgoat
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From: Ft Hood, TX
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Thanx for the input. I fixed it. I'll explain in case someone needs this fix too. look at where the flat part of the brake lever that contacts the plunger switch. It's just a really small rubber covered push switch. I opened the switch housing and removed the brake lever braket cap. I noticed it's just in the switch housing and can't adjust it. So I took a key chain, you know the ones that are rubbery

you get free with something, it's 1/8" thick. I cut a 1/4" circle from the rubbery thing. Took some emery cloth, roughed the small spot on the lever that contacts the switch and the rubbery piece. I used Loktite super glue and clued it to the lever. Put everything back together and now the lever has about 1/4" of pull before the brake lights come on. Worked perfectly and cost zero and about an hour of time.




 
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Old Feb 22, 2015 | 04:21 PM
  #6  
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jstrenn
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From: Arizona
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Here is a video about the switch

 
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Old Feb 23, 2015 | 07:56 AM
  #7  
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SafetyMan
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From: San Antone
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I noticed a leather cover on the lever...

Is there fringe?

I like the look of fringe on the right bike, but it weakens the switch resistance over time
 
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