While extending my wires for ape hangers, and running them, i realize the TBW doesnt wanna go thru, its the dang green connector how did you go around this...?

 

Some people remove the plug and solder / insulate the wires. I replaced my twist grip sensor with this one: http://www.harley-davidson.com/store/twist-grip-sensor

 

Cut it out. Cut one at a time and it's corresponding color on the other side of the plug, solder and heat shrink. Then I usually heat shrink the entire harness.

2010 Limited with some stuff!!

 

This is exactly what I did...Cut and splice one at a time.

 

..or stagger the control wires so you don't have such a big ball. I grabbed 3-4 wires at a time and taped them about 1" or apart on the pull wire (in the pic you can see 3 bundles of elec tape. Not until i did that did it get past that green connector. Good luck.

PS I don't know what the hell is happening with the picture that it wont upload.

I can send via email if your interested in seeing it.

 

For $100, do the CVO throttle. I did and it made life a lot easier. And you've got no connections to worry about internally. FYI if you're putting it on a 14-up you'll need to change the plug over. What bars?

 

Cut and solder, problem solved.

 

I just did this, as SBates 08 recommended to me ( thanks for the input SBates08 ) cut and solder with heat shrink. I used double wall adhesive line tube and then heat shrink over the bundle. Works great and saved over $100. The colors on my wires were not the same on each plug end so I simply marked each wires position and soldered accordingly.

 

Awesome looks like that is what ill do.
Im putting them on 16in Carlini

 

I'm sure you already know, but taking pictures as you go and drawing a good diagram of wire location in the plugs is worth the time and saves going back in. Good luck with your project.