Touring Models Road King, Road King Custom, Road King Classic, Road Glide, Street Glide, Electra Glide, Electra Glide Classic, and Electra Glide Ultra Classic bikes.
Sponsored by:
Sponsored by:

Can tensioner failed ...uhg !

Thread Tools
 
Search this Thread
 
Old Jul 17, 2015 | 11:22 AM
  #1  
DURIM1969's Avatar
DURIM1969
Thread Starter
|
Novice
Joined: May 2013
Posts: 21
Likes: 0
From: CLEARWATER FLORIDA
Default Can tensioner failed ...uhg !

Well noticed some knocking past week in my 2003 Rk. Figured it was the cam tensioner problem. Well it sure was and a lot more. Indi repair shop says it was one of the worst fails they personally have seen-Need to also replace cams-lifters-secondary cam chain-bla bla bla---well no better time then the present to upgrade to a 95ci kit !
 
Attached Thumbnails Can tensioner failed ...uhg !-cam.jpg  
Reply
Old Jul 17, 2015 | 11:31 AM
  #2  
MNPGRider's Avatar
MNPGRider
Seasoned HDF Member
Joined: Jul 2007
Posts: 6,336
Likes: 67
From: SW Minnesota
Default

Great picture of this ongoing problem with TC88's. How many miles did you have on them when it failed?

I replaced mine at 30K, and even though they looked fine on the wear surface, close inspection on the back side detected a crack in one of them that could have failed at any time. You can see it on the left one in this picture.
 
Attached Thumbnails Can tensioner failed ...uhg !-cam-chain-tensioners.jpg  
Reply
Old Jul 17, 2015 | 12:24 PM
  #3  
DURIM1969's Avatar
DURIM1969
Thread Starter
|
Novice
Joined: May 2013
Posts: 21
Likes: 0
From: CLEARWATER FLORIDA
Default

Originally Posted by MNPGRider
Great picture of this ongoing problem with TC88's. How many miles did you have on them when it failed?

I replaced mine at 30K, and even though they looked fine on the wear surface, close inspection on the back side detected a crack in one of them that could have failed at any time. You can see it on the left one in this picture.


It has 50k on it. But I did buy the bike used few weeks ago and changed the looks of the bike from stock. The past week or so kept getting worse and louder at higher rpm. I knew the history of tensioner issues. But never expected all the other damage it caused !
 
Reply
Old Jul 17, 2015 | 04:59 PM
  #4  
Neil's Avatar
Neil
Road Captain
15 Year Member
Photogenic
Joined: Jun 2006
Posts: 723
Likes: 62
From: Cape Cod, Ma.
Default

Looks like mine both times they went bad, the first around 31,000 or so and the second around 35,000 or so later. Upgraded to Fuel Moto 98 with the hydraulic arrangement. Very happy!!!!
 
Reply
Old Jul 17, 2015 | 05:14 PM
  #5  
da Celt's Avatar
da Celt
Intermediate
Joined: Mar 2006
Posts: 43
Likes: 0
From: Maryville, TN
Default

Did i see somewhere that the '07 TC96 was the first year for an OEM hydraulic tensioner?
 
Reply
Old Jul 17, 2015 | 05:36 PM
  #6  
Greezey Rider's Avatar
Greezey Rider
Ultimate HDF Member
Joined: Apr 2014
Posts: 6,322
Likes: 2,500
From: Tennessee
Default

Originally Posted by MNPGRider
Great picture of this ongoing problem with TC88's. How many miles did you have on them when it failed?
The question I would ask is....How many times did you inspect them before they failed?

Let me guess.....Never!

Originally Posted by MNPGRider
I replaced mine at 30K, and even though they looked fine on the wear surface, close inspection on the back side detected a crack in one of them that could have failed at any time. You can see it on the left one in this picture.
I inspect mine every 10,000 miles and replace them every 20,000 miles whether they show any wear or not. (it works out to replacing them about every year or so)
It's easy, it's cheap and it's a simple way to guarantee you'll never have a catastrophic failure like the OP just had.
 
Reply
Old Jul 17, 2015 | 06:14 PM
  #7  
dawg's Avatar
dawg
Seasoned HDF Member
Shutterbug
Liked
Loved
Community Favorite
Joined: Jun 2006
Posts: 28,565
Likes: 3,957
From: Vermont
Default

Originally Posted by da Celt
Did i see somewhere that the '07 TC96 was the first year for an OEM hydraulic tensioner?
06 Dyna, 07 all others
 
Reply
Old Jul 17, 2015 | 07:48 PM
  #8  
Bill03E's Avatar
Bill03E
Outstanding HDF Member
Joined: Dec 2007
Posts: 2,403
Likes: 20
From: Indy
Default

I have had it happen 2 times, the first bike was stolen after I fixed it, and the bike I have now got a reman engine, with the same stupid tensioners, so on the 29th of this month she is getting an S&S cam plate , Oil pump, zippers tensioners, and Andrews 21N conversion cams. It will switch the cam chains to the 07, and up chains , along with the cam plate that has the hydrolic tensioners.
They are doing it for cheap, because I was gathering parts, and I don't have time to do it.
 
Reply
HD Forum Stories

The Best of Harley-Davidson for Lifelong Riders

story-0

Harley-Davidson Fat Boy Becomes a Dark, Decepticon-Inspired Custom

 Verdad Gallardo
story-1

6 Weirdest Harley-Davidsons Ever Sold to the Public

 Verdad Gallardo
story-2

7 Times Harley-Davidson Chucked Tradition Out the Window

 Verdad Gallardo
story-3

7 Surprising Harley-Davidson Products that Are Not Motorcycles

 Verdad Gallardo
story-4

8 Best Harley-Davidson Motorcycles Ever

 Pouria Savadkouei
story-5

10 Worst Harley-Davidson Motorcycles Ever

 Pouria Savadkouei
story-6

Killer Custom's Jail Break Is The Breakout That Refused to Blend In

 Verdad Gallardo
story-7

Crazy Bunderbike Build Looks Amazing, But Is It Impossible to Ride?

 Verdad Gallardo
story-8

Harley-Davidson Reveals Super Cool Cafe Racer Concept

 Verdad Gallardo
story-9

Engraved Rebellion: Inside Bundnerbike's Glam Rock II

 Verdad Gallardo
Old Jul 17, 2015 | 08:26 PM
  #9  
just plain john's Avatar
just plain john
Grand HDF Member
10 Year Member
Liked
Loved
Joined: Nov 2012
Posts: 3,784
Likes: 100
From: Pasadena TX
Default

HTML Code:
[HTML][HTML]
[/HTML][/HTML]
Originally Posted by da Celt
Did i see somewhere that the '07 TC96 was the first year for an OEM hydraulic tensioner?
I believe they were on the 06 Dyna's but 07 was the first year for touring bikes.
 
Reply
Old Jul 17, 2015 | 08:29 PM
  #10  
just plain john's Avatar
just plain john
Grand HDF Member
10 Year Member
Liked
Loved
Joined: Nov 2012
Posts: 3,784
Likes: 100
From: Pasadena TX
Default

Originally Posted by Bill03E
I have had it happen 2 times, the first bike was stolen after I fixed it, and the bike I have now got a reman engine, with the same stupid tensioners, so on the 29th of this month she is getting an S&S cam plate , Oil pump, zippers tensioners, and Andrews 21N conversion cams.
Andrews 21N's are a great choice for an 88, I love mine.
 
Reply



All times are GMT -5. The time now is 03:51 PM.

story-0
Harley-Davidson Fat Boy Becomes a Dark, Decepticon-Inspired Custom

Slideshow: Killer Custom's latest build relies on styling changes rather than performance upgrades, giving the cruiser an entirely different personality.

By Verdad Gallardo | 2026-06-03 18:28:05


VIEW MORE
story-1
6 Weirdest Harley-Davidsons Ever Sold to the Public

Slideshow: From military-inspired singles to scooters and three-wheel utility vehicles, these Harleys took the company far outside its comfort zone.

By Verdad Gallardo | 2026-06-02 18:34:10


VIEW MORE
story-2
7 Times Harley-Davidson Chucked Tradition Out the Window

Slideshow: Harley-Davidson built its reputation on nostalgia, but every so often, the company took a hard left turn into the future.

By Verdad Gallardo | 2026-05-20 11:18:19


VIEW MORE
story-3
7 Surprising Harley-Davidson Products that Are Not Motorcycles

Slideshow: The bar-and-shield logo shows up on far more than motorcycles, some of the company's most unexpected products have nothing to do with riding.

By Verdad Gallardo | 2026-04-29 16:50:35


VIEW MORE
story-4
8 Best Harley-Davidson Motorcycles Ever

Slideshow: Not every Harley gets it right, but these are the ones that genuinely earned their reputation.

By Pouria Savadkouei | 2026-04-15 14:23:21


VIEW MORE
story-5
10 Worst Harley-Davidson Motorcycles Ever

Slideshow: From the troubled AMF years to modern misfires, these bikes earned reputations for reliability issues, questionable engineering, or disappointing performance.

By Pouria Savadkouei | 2026-04-01 20:01:09


VIEW MORE
story-6
Killer Custom's Jail Break Is The Breakout That Refused to Blend In

Slideshow: Killer Custom's "Jail Breaker" build focuses more on stance and visual aggression than mechanical overhaul.

By Verdad Gallardo | 2026-03-18 19:20:32


VIEW MORE
story-7
Crazy Bunderbike Build Looks Amazing, But Is It Impossible to Ride?

Slideshow: The Swiss custom shop has taken a Harley Softail and stretched it into something so long and low that it looks closer to a rolling sculpture than a conventional motorcycle.

By Verdad Gallardo | 2026-03-07 16:15:30


VIEW MORE
story-8
Harley-Davidson Reveals Super Cool Cafe Racer Concept

Slideshow: Harley-Davidson's new RMCR concept revives the café racer formula with modern hardware-and it may be exactly the reset the company needs.

By Verdad Gallardo | 2026-03-04 12:23:37


VIEW MORE
story-9
Engraved Rebellion: Inside Bundnerbike's Glam Rock II

Slideshow: A standard cruiser becomes an intricate metal canvas in the hands of a Swiss custom house known for pushing Harley-Davidson platforms far beyond their factory brief.

By Verdad Gallardo | 2026-02-24 18:19:44


VIEW MORE