Touring Models Road King, Road King Custom, Road King Classic, Road Glide, Street Glide, Electra Glide, Electra Glide Classic, and Electra Glide Ultra Classic bikes.
Sponsored by:
Sponsored by:

CVO Mufflers Review with Plug Removed

Thread Tools
 
Search this Thread
 
Old Jun 10, 2016 | 08:45 AM
  #1  
Impala_ss's Avatar
Impala_ss
Thread Starter
|
Cruiser
Joined: Jul 2012
Posts: 234
Likes: 6
From: Madison
Cool CVO Mufflers Review with Plug Removed

So a little back story. Have had several slip on's on my 103 Street Glide with decatted header. Was running Jackpot 4" for years and was happy with them. Sounded nice and deep but was mellow while cruising.

I then added cams and the Jackpot 2-1-2 headpipe and the Jackpot mufflers developed a hammering type sound while on the throttle that my ears could not handle. (Have had issues with my ears the last few years.)

Tried Jackpot Pro Touring mufflers but they were just too loud for me and the tone did not fit my taste.

Then ran Rush Big Louie's for a season. Tried 2 different baffle sizes. The 1.75" sounded tinny and the bike didn't seem to run perfect. The 2" sounded awesome. Deep idle and nice tone when on the throttle but still a tad loud for me.

Bought a set of brand new take off mufflers from a CVO as I read about the plug removal. These come in 2 different styles depending on year. Older style you can cut the end plug out with a dremel by grinding the welds. Newer style run an extension tube off the end so that is not possible. Some people are cutting the extension off to access the plug for removal. Other option was a 1 1/2" hole saw. Took me 30 min total only because you have to remove the muffler for the plug to pull out.

Now I have factory baffle CVO's with the plug removed. With my setup it sounds perfect. Like an old muscle car. Little concerned at first because the idle seemed quiet but when you get on it it has a nice rumble and they sound fantastic when rolling off the throttle during engine braking. So far after 1,000 or so my ears are still happy. Hope this helps someone out there.

FYI video is not the greatest but I did a comparison in my shop and put it on YouTube.

 
Reply
Old Jun 10, 2016 | 11:18 AM
  #2  
Rhino-1's Avatar
Rhino-1
Road Captain
Joined: Jul 2014
Posts: 717
Likes: 15
From: San Dimas
Default

You're right--sounds great with the plug-removed CVO's. Thanks for sharing.
 
Reply
Old Jun 10, 2016 | 11:23 AM
  #3  
jt metal's Avatar
jt metal
Road Warrior
Joined: Jun 2014
Posts: 1,297
Likes: 57
From: N. IL
Default

X2! Thanks!
 
Reply
Old Jun 10, 2016 | 02:10 PM
  #4  
GTK's Avatar
GTK
Seasoned HDF Member
20 Year Member
Liked
Loved
Community Favorite
Joined: Feb 2006
Posts: 6,680
Likes: 602
From: South Florida
Default

Sound better with a set of 2" Fullsac baffles installed in those CVO cans.Did what you have done and then went with the Fullsacs.JMHO
 
Reply
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
slowpokeultra
Touring Models
8
Mar 24, 2017 08:56 AM
MOOSEBUD
2014-2024 Touring Models
23
Nov 15, 2016 05:48 AM
JABMIKE
Touring Models
17
Oct 5, 2016 12:41 PM
zoozoo
2014-2024 Touring Models
2
Aug 8, 2015 02:20 PM
Gary7
Dyna Glide Models
0
Dec 25, 2008 02:22 PM




All times are GMT -5. The time now is 12:48 AM.

story-0
7 Times Harley-Davidson Chucked Tradition Out the Window

Slideshow: Harley-Davidson built its reputation on nostalgia, but every so often, the company took a hard left turn into the future.

By Verdad Gallardo | 2026-05-20 11:18:19


VIEW MORE
story-1
7 Surprising Harley-Davidson Products that Are Not Motorcycles

Slideshow: The bar-and-shield logo shows up on far more than motorcycles, some of the company's most unexpected products have nothing to do with riding.

By Verdad Gallardo | 2026-04-29 16:50:35


VIEW MORE
story-2
8 Best Harley-Davidson Motorcycles Ever

Slideshow: Not every Harley gets it right, but these are the ones that genuinely earned their reputation.

By Pouria Savadkouei | 2026-04-15 14:23:21


VIEW MORE
story-3
10 Worst Harley-Davidson Motorcycles Ever

Slideshow: From the troubled AMF years to modern misfires, these bikes earned reputations for reliability issues, questionable engineering, or disappointing performance.

By Pouria Savadkouei | 2026-04-01 20:01:09


VIEW MORE
story-4
Killer Custom's Jail Break Is The Breakout That Refused to Blend In

Slideshow: Killer Custom's "Jail Breaker" build focuses more on stance and visual aggression than mechanical overhaul.

By Verdad Gallardo | 2026-03-18 19:20:32


VIEW MORE
story-5
Crazy Bunderbike Build Looks Amazing, But Is It Impossible to Ride?

Slideshow: The Swiss custom shop has taken a Harley Softail and stretched it into something so long and low that it looks closer to a rolling sculpture than a conventional motorcycle.

By Verdad Gallardo | 2026-03-07 16:15:30


VIEW MORE
story-6
Harley-Davidson Reveals Super Cool Cafe Racer Concept

Slideshow: Harley-Davidson's new RMCR concept revives the café racer formula with modern hardware-and it may be exactly the reset the company needs.

By Verdad Gallardo | 2026-03-04 12:23:37


VIEW MORE
story-7
Engraved Rebellion: Inside Bundnerbike's Glam Rock II

Slideshow: A standard cruiser becomes an intricate metal canvas in the hands of a Swiss custom house known for pushing Harley-Davidson platforms far beyond their factory brief.

By Verdad Gallardo | 2026-02-24 18:19:44


VIEW MORE
story-8
10 Motorcycles You Should Never Buy

Slideshow: There is no shortage of great motorcycles to buy, but we would avoid these ten.

By Joe Kucinski | 2026-02-19 14:50:51


VIEW MORE
story-9
10 Things Harley-Davidson Needs to Fix in 2026

Slideshow: Harley-Davidson's challenges aren't abstract; they show up in dropping shipments, shrinking dealer traffic, and strategic decisions that aren't yet translating into growth.

By Verdad Gallardo | 2026-01-13 18:33:17


VIEW MORE