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check to make sure the voltage regulator isn't one of those recalled. (ask me how I learned this one!) If it is make sure they replace it.
This is accurate. Just replace it with one from Cycle Electric out of Ohio. I had to replace 2 HD regulator's within 8,000 miles. The CE reg is cheaper, heaftier, made in the US and has not given me any issues since installing. http://www.cycleelectricinc.com/