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When mine was bad, it sounded like the starter bendix was completely shot. BUT, it only made that sound when it was hot. I would have bet my life that it was the starter, and it turned out to be the compensator.
One caution, you may not see much wear on the compensator. The problem is a weak spring and the pieces aren't pushed together hard enough to cause much wear. The weak spring allows the comp to go to full travel and hit the limit hard. That makes the "clunk", or I call it a hard "crack". Some of the crank shaft extensions absorb some of the shock and are worn or damaged also. The latest version of the comp seems pretty good to me, the design addresses the previous weak spots. When you are told the new comp will require a new rotor, it is the truth, the old rotor is not compatible with the new spring stack arrangement. There are step by step installation threads with pictures in here and videos on youtube. It isn't a bad job for an experienced do it yourselfer but is a bit daunting for a beginner. The next time it is running, listen carefully with the transmission in gear, but the machine not moving. Then put it in neutral and let out the clutch. If there is a noticeable increase in noise, your inner primary bearing is probably shot also. More complication.
....and i replaced the inner primary bearing with a Baker unit as well.........the inner race had WALKED in towards the trans and it was a real PIA to remove......had to cut it off....hoping the Baker bearing works ok.....been about 5k miles so far and no problem with it......
I wouldn't worry about it until it happens regularly. It's getting weak but it's not going to hurt anything. Get some more miles out of it and when it does it more times then it doesn't, then change it.
Compensators wear out but there are occasions a good one can be pushed to the limit. It's supposed to act as a shock absorber. Like a shock, they occasionally bottom out.
I just had mine replaced for the second time at 127,000.
All the information is appreciated ... I will pass this along to the bikes owner and what we do will be his call ... I'm glad to know I was thinking in the right area.
I’ve got to say that I think that the compression releases really take the hit out of the compensator and I wish I had them on my original motor ,but as soon as I had them activated on my new motor I heard and felt the difference, I wish it had been on there when I had my 3rd compensator installed.
Unplug the supply wire to the coil, and hold the starter button down. If the starter clutch is the prob you will hear a loud crack sound on every revoloution.
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