tourpak lights
Thread Starter
|
Road Master
Joined: Dec 2006
Posts: 795
Likes: 9
From: Manasquan NJ
tourpak lights
Does anyone make tour pak lights for the Classic? I guess you could by replacement Ultra tourpak lights and install the. I think I saw that on an older thread. I am looking for any other lights available.
Cruiser
Joined: May 2005
Posts: 123
Likes: 0
From: Long Island
Cruiser
Joined: Jun 2007
Posts: 213
Likes: 2
From: Port Orchard, Washington
Tourpak lights
I added the lights to my '05 EGC tour pak, it's an easy installation. Bought the factory H-D light kit (it's in H-D's catalogue) on ebay for $135. It came with the lights, wiring, layout template & tour pak liner. I glued the template to a piece of construction paper to stiffen it before using it for the layout. It took about 3 hrs to install the lights, at least 1 hr was measuring & re-measuring to make sure I had the template right before punching that first hole. I used a brad-point drill bit (scoring both sides of the hole with the bit made "tear-out" non-existant). Then a Dremel tool with a stylus and spiral cutting bit to connect the holes. The scariest part is drilling that first hole. Make the cutout slightly inside the template, you can always open it up a little. I cut mine on the line & it should have been tighter to make sealing around the light housing easier. You can always take out a little more material if needed. The tour paks from 1999 and later are already wired for the lights, just remove the steel plate in the bottom of the tour pak, remove the masking tape holding the wiring in place & plug the light wires in to the existing connectors. There was a thread on this in the "Touring" section of the forum in Feb. & Mar. of this year.
Gregm
Gregm
Road Warrior
Joined: Dec 2007
Posts: 1,750
Likes: 2
From: Bucks County PA
Follow the instructions, don't stretch the template. Measure 3x and cut it once. There is plenty of room to cover the cut. It's a bit of a stress, but really I would do it again in a heartbeat. If you are anywhere near me bring the box over and we'll do it in about 45 minutes. Have fun.
Trending Topics
Road Master
Joined: Mar 2008
Posts: 1,028
Likes: 64
From: Southern Maryland
Well lets see now,, to add tour pack lights... open trunk, unscrew the four screws, remove plastic, push wire into tour pack,, put screws into the new lights, plug into connector. Yep that was it,, and work and look just fine.
HD Forum Stories
The Best of Harley-Davidson for Lifelong Riders
7 Surprising Harley-Davidson Products that Are Not Motorcycles
Verdad Gallardo
8 Best Harley-Davidson Motorcycles Ever
Pouria Savadkouei
10 Worst Harley-Davidson Motorcycles Ever
Pouria Savadkouei
Killer Custom's Jail Break Is The Breakout That Refused to Blend In
Verdad Gallardo
Crazy Bunderbike Build Looks Amazing, But Is It Impossible to Ride?
Verdad Gallardo
Harley-Davidson Reveals Super Cool Cafe Racer Concept
Verdad Gallardo
Engraved Rebellion: Inside Bundnerbike's Glam Rock II
Verdad Gallardo
10 Motorcycles You Should Never Buy
Joe Kucinski
10 Things Harley-Davidson Needs to Fix in 2026
Verdad Gallardo
Seasoned HDF Member
Joined: Jun 2006
Posts: 30,875
Likes: 32,937
From: King George, VA
I did a spoof step by step instruction with pictures on how to do this a couple years ago.
https://www.hdforums.com/forum/touri...-tour-pac.html
Pretty easy to do.
https://www.hdforums.com/forum/touri...-tour-pac.html
Pretty easy to do.