Touring Models Road King, Road King Custom, Road King Classic, Road Glide, Street Glide, Electra Glide, Electra Glide Classic, and Electra Glide Ultra Classic bikes.
Sponsored by:
Sponsored by:

2009 exhaust broke

Thread Tools
 
Search this Thread
 
Old Apr 4, 2009 | 01:55 AM
  #1  
kingkingking's Avatar
kingkingking
Thread Starter
|
Road Warrior
Joined: Dec 2008
Posts: 1,639
Likes: 2
From: Australia
Default 2009 exhaust broke

When I picked up the 09 king I did 1800 miles (2 weeks) and the exhaust broke off at the active valve.

Dealer fixed it, after waiting a month for a replacement from the good ol USA.

Last week a mate has his 09 SG do the same thing after 4500 miles.

These bikes are Aussies (HDI), obviously, with cat converters and active exhausts. We both think that the problem looks like metal fatigue because 2 different metals are welded together and the replacement will break again in a few months.

My bike has power duals on it now anyhow, but my mate is running the stock and is worried it is a time bomb.

Do the yank bikes have this valve? Has anyone else had the same problem?
 
Attached Thumbnails 2009 exhaust broke-img_2161ss.jpg   2009 exhaust broke-img_2163ss.jpg  
Reply
Old Apr 4, 2009 | 04:03 AM
  #2  
RangeRat's Avatar
RangeRat
Outstanding HDF Member
Joined: Jun 2007
Posts: 2,542
Likes: 2
From: Cocoa Beach, Florida
Default

Originally Posted by kingkingking
<snip>
Do the yank bikes have this valve? Has anyone else had the same problem?
I don't know (sorry) but that suks man and here's a BTT for 'ya to put this thread on top before the "day crew" takes over.
 
Reply
Old Apr 4, 2009 | 04:20 AM
  #3  
Johan96's Avatar
Johan96
Elite HDF Member
15 Year Member
Liked
Loved
Community Favorite
Joined: May 2008
Posts: 3,875
Likes: 8
From: Bergen, Norway
Default

Only the californian has cathalisators
 
Reply
Old Apr 4, 2009 | 05:08 AM
  #4  
RangeRat's Avatar
RangeRat
Outstanding HDF Member
Joined: Jun 2007
Posts: 2,542
Likes: 2
From: Cocoa Beach, Florida
Default

Not to hijack but as you can see below, I was a sailor and, as good luck would have it, was able to visit Brisbane and Sidney, Australia (USS Richmond K. Turner, DLG 20), plus Sandefjord and Bergen, Norway (USS Patterson, DE 1061).


Now back to the regularly scheduled program... broken exhaust with another BTT.
 
Reply
Old Apr 4, 2009 | 06:13 AM
  #5  
Lass7711's Avatar
Lass7711
Tourer
Joined: Jan 2009
Posts: 325
Likes: 0
From: Tennessee
Default

I don't think my ULtra has that valve. Whatever it is, it doesn't look like something that should be in an exhaust system!
 
Reply
Old Apr 4, 2009 | 06:22 AM
  #6  
RBowers's Avatar
RBowers
Road Master
15 Year Member
Liked
Loved
Community Favorite
Joined: Mar 2009
Posts: 765
Likes: 49
From: New Jersey
Default

I 've never seen anything like that in my life.

Good luck with the power-duals!

Ride Safe
 

Last edited by RBowers; Apr 4, 2009 at 07:07 AM.
Reply
Old Apr 4, 2009 | 06:27 AM
  #7  
Jrsess's Avatar
Jrsess
Ultimate HDF Member
Joined: Aug 2007
Posts: 8,907
Likes: 69
From: Wesley Chapel Fl.
Default

If your buddy likes the stock exhaust. Have him buy a used U.S. model off of Ebay ,or maybe some one on this forum. Shouldn't be very expensive. Many people put after market systems on their rides.
 
Reply
Old Apr 4, 2009 | 06:41 AM
  #8  
Johan96's Avatar
Johan96
Elite HDF Member
15 Year Member
Liked
Loved
Community Favorite
Joined: May 2008
Posts: 3,875
Likes: 8
From: Bergen, Norway
Default

Originally Posted by RangeRat
Not to hijack but as you can see below, I was a sailor and, as good luck would have it, was able to visit Brisbane and Sidney, Australia (USS Richmond K. Turner, DLG 20), plus Sandefjord and Bergen, Norway (USS Patterson, DE 1061).


Now back to the regularly scheduled program... broken exhaust with another BTT.
Hi Rangerat! If You ever come back to Bergen, be sure to take contact! :-)
 
Reply
HD Forum Stories

The Best of Harley-Davidson for Lifelong Riders

story-0

6 Weirdest Harley-Davidsons Ever Sold to the Public

 Verdad Gallardo
story-1

7 Times Harley-Davidson Chucked Tradition Out the Window

 Verdad Gallardo
story-2

7 Surprising Harley-Davidson Products that Are Not Motorcycles

 Verdad Gallardo
story-3

8 Best Harley-Davidson Motorcycles Ever

 Pouria Savadkouei
story-4

10 Worst Harley-Davidson Motorcycles Ever

 Pouria Savadkouei
story-5

Killer Custom's Jail Break Is The Breakout That Refused to Blend In

 Verdad Gallardo
story-6

Crazy Bunderbike Build Looks Amazing, But Is It Impossible to Ride?

 Verdad Gallardo
story-7

Harley-Davidson Reveals Super Cool Cafe Racer Concept

 Verdad Gallardo
story-8

Engraved Rebellion: Inside Bundnerbike's Glam Rock II

 Verdad Gallardo
story-9

10 Motorcycles You Should Never Buy

 Joe Kucinski
Old Apr 4, 2009 | 06:47 AM
  #9  
RODEO's Avatar
RODEO
Outstanding HDF Member
Joined: Sep 2008
Posts: 2,458
Likes: 0
Default

There was a set of 09 Mufflers here for sale on the forum for something like $40-$50. Guy took them off of a Road Glide if I remember. That's a bargain!
 
Reply
Old Apr 4, 2009 | 12:57 PM
  #10  
pidnaul's Avatar
pidnaul
Tourer
Joined: Nov 2008
Posts: 338
Likes: 8
From: Cali
Default

Nope they don't come on the U.S. models. Only CA has the stupid cats though....The valve they have on your bike is to control how loud the exhaust is under normal operation. When you need full power and open her up the valve will open all the way, but under light loads will vary the opening to keep the db's down. Looks like they are trying to cut down on noise pollution over their. Myself and others have stock cans for sell in the classifieds section if you are interested. Just make sure they will mate up properly with your stock heads over there, not sure if they designed those differently too.
 

Last edited by pidnaul; Apr 4, 2009 at 12:59 PM.
Reply



All times are GMT -5. The time now is 02:49 AM.

story-0
6 Weirdest Harley-Davidsons Ever Sold to the Public

Slideshow: From military-inspired singles to scooters and three-wheel utility vehicles, these Harleys took the company far outside its comfort zone.

By Verdad Gallardo | 2026-06-02 18:34:10


VIEW MORE
story-1
7 Times Harley-Davidson Chucked Tradition Out the Window

Slideshow: Harley-Davidson built its reputation on nostalgia, but every so often, the company took a hard left turn into the future.

By Verdad Gallardo | 2026-05-20 11:18:19


VIEW MORE
story-2
7 Surprising Harley-Davidson Products that Are Not Motorcycles

Slideshow: The bar-and-shield logo shows up on far more than motorcycles, some of the company's most unexpected products have nothing to do with riding.

By Verdad Gallardo | 2026-04-29 16:50:35


VIEW MORE
story-3
8 Best Harley-Davidson Motorcycles Ever

Slideshow: Not every Harley gets it right, but these are the ones that genuinely earned their reputation.

By Pouria Savadkouei | 2026-04-15 14:23:21


VIEW MORE
story-4
10 Worst Harley-Davidson Motorcycles Ever

Slideshow: From the troubled AMF years to modern misfires, these bikes earned reputations for reliability issues, questionable engineering, or disappointing performance.

By Pouria Savadkouei | 2026-04-01 20:01:09


VIEW MORE
story-5
Killer Custom's Jail Break Is The Breakout That Refused to Blend In

Slideshow: Killer Custom's "Jail Breaker" build focuses more on stance and visual aggression than mechanical overhaul.

By Verdad Gallardo | 2026-03-18 19:20:32


VIEW MORE
story-6
Crazy Bunderbike Build Looks Amazing, But Is It Impossible to Ride?

Slideshow: The Swiss custom shop has taken a Harley Softail and stretched it into something so long and low that it looks closer to a rolling sculpture than a conventional motorcycle.

By Verdad Gallardo | 2026-03-07 16:15:30


VIEW MORE
story-7
Harley-Davidson Reveals Super Cool Cafe Racer Concept

Slideshow: Harley-Davidson's new RMCR concept revives the café racer formula with modern hardware-and it may be exactly the reset the company needs.

By Verdad Gallardo | 2026-03-04 12:23:37


VIEW MORE
story-8
Engraved Rebellion: Inside Bundnerbike's Glam Rock II

Slideshow: A standard cruiser becomes an intricate metal canvas in the hands of a Swiss custom house known for pushing Harley-Davidson platforms far beyond their factory brief.

By Verdad Gallardo | 2026-02-24 18:19:44


VIEW MORE
story-9
10 Motorcycles You Should Never Buy

Slideshow: There is no shortage of great motorcycles to buy, but we would avoid these ten.

By Joe Kucinski | 2026-02-19 14:50:51


VIEW MORE