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The updated version of the HD fairing brackets are a bit more robust. I had them replaced under warranty last year. Time will tell if they solve the problem?
Prior to that I fab'd my own end piece once, as you are. It held up perfect.
Check J & P Cycles. I know Iv'e seen the end piece with rubber bumper in their catalogue. Not cheap though (around $25) which would put you close on price to HD's upgraded version.
One thing I've noticed with the upgraded brackets (I have all 4), a bit more vibration in the mirrors & wind deflectors. I firmly believe that's the real reason they never changed their design until now. The old design had perfect harmonics, at least until it failed.
Thats prolly why im seeing a bit more vibration at certain rpm's because mine is more solidly mounted now after I welded the brackets like they should have to begin with . Since im still out of work and have a lot more time than money I decided to just do the welding on mine for now ..
I think I'll go ahead & use the aluminum angle for now as that is what I have here. I'll
look at work & find some steel to use later if the aluminum breaks.I'm sure not about
to spend $90.00 on brackets to repair something H-D designed wrong.
I broke the lower fiber glass tab off on my front fairing is their a way to attach it so it stays, It is the Fiber Glass mount with the brass bushing on inside of the front fairing, pissed me off i just had it painted!
Geez, Leadman, I don't think that i'd use that aluminum angle. Aluminum is very soft and malleable. If you tighten a bolt on it and the fairing wants to move around (vibrate) the bolt will just wear into the aluminum.Then, you will have a "loose" bolt. I'd spend the extra couple of dollars and buy a small piece of angle iron, or, if you want to splurge, stainless angle(no rust).
Looks like a great weekend to take my fairing off. I have an 09 EGC with 27,000 miles, but I'm not sure if I have the newer style brackets. I haven't noticed and difference in the way she handles or vibration in the fairing but since it only takes five minutes to take it off, I'll give it a look.
Spent 15 minutes this morning taking the fairing off. No broken brackets but I went ahead and replaced the two longer brackets with the new and improved design. For $20 bucks it was worth doing.
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