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Old May 10, 2010 | 11:41 AM
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Last edited by randytro; Aug 15, 2011 at 03:46 AM.
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Old May 10, 2010 | 11:54 AM
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You need to put something the width of a dime in there to keep from breaking that small brake light switch. That's what they're talking about.
 
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Old May 10, 2010 | 12:13 PM
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Originally Posted by randytro
Are they talking about squeezing the brake lever and inserting something between the lever and the base of the lever so it can not close? then removing it from the handlebar.
Yes, exactly. Just use a thin piece of cardboard.
 
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Old May 10, 2010 | 12:16 PM
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I used the head of a tie strap. probably opened it more than needed but still did the trick.
 
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Old May 10, 2010 | 12:18 PM
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Pull on the brake lever, you will see a space between it and the housing. Place a shim of some sort (I used a zip tie folded, of course this was after breaking the switch the first time ) As others have said this is to prevent breaking the brake switch.
 
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Old May 10, 2010 | 12:19 PM
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http://www.harley-davidson.com/en_US...ts/-J04165.pdf
 
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Old May 10, 2010 | 12:21 PM
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Keep in mind that if you're only removing the brake lever you don't need to put that spacer in. You simply pull the lever in a little bit, and remove it. The only time you need to put a spacer in is when you are removing the master cylinder and the brake lever as one unit from the handlebars. You need to use a small flat bladed screwdriver to hold the brake light switch in a little bit when you are putting the lever back in. This is where it gets broken off.
 
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Old May 10, 2010 | 02:30 PM
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Last edited by randytro; Aug 15, 2011 at 03:59 AM.
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