Seat Modification - Step by step

Here's the stock HD foam - notice the curled up edges and sunken middle. Know anyone big enough to ride one of these with a butt shaped like that?

They had me sit on the foam and put my legs in a couple of positions (floorboards & highway pegs) while they marked up the foam to identify the pressure points. Then Brian started the rough shaping.

Then they fine tune it a bit more by having you sit in it again and again and tell them where you feel pressure points until it feels like you are evenly supported.

Then they cut a slot out and inset the gel pad into the remaining factory foam.

And put a little extra glue on the edges to make sure it stays in place.

Then the coat the entire seat surface and the back side of the top layer of foam to recover the entire seat. I had them do a little shaping to the passenger seat as well for my wife, but since she wasn't there they just made some standard mods to get ride of the usual pressure points and added a layer of foam to her piece after shaping, but before adding the top layer of foam.

Then it was time to cut the slits in the foam for the rider backrest and the water drain slot in the rider's seat before putting the cover back on.

Here's a couple of the final product. Still has the factory cover, but notice how much of a smoother profile there is on the rider's seat. I now sit "in the seat" rather than "on it". It also made the backrest more supportive since I'm about an inch lower, the backrest rides higher on my back.


I won't be able to get a long full day ride in for a couple of weeks because of other commitments, but I'll report back when I do.
BTW - Dan and Brian are really nice, down to earth, easy going guys. Even offered me a beer while they were wrapping things up! Oh, and I know someone will ask, so it was about $250 for all the work.
LP - Glad the 08 seat works for ya'. That has me thinking. HD has been making seats for how long? Well, by now, you'd think they have it down to a science and have more comfortable stock seats.
Last edited by jrstreetglide; Jun 2, 2010 at 12:59 AM. Reason: spelling
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