Touring Models Road King, Road King Custom, Road King Classic, Road Glide, Street Glide, Electra Glide, Electra Glide Classic, and Electra Glide Ultra Classic bikes.
Sponsored by:
Sponsored by:

Why???

Thread Tools
 
Search this Thread
 
Old Feb 3, 2011 | 12:57 PM
  #11  
inverse121's Avatar
inverse121
Tourer
Joined: Aug 2010
Posts: 320
Likes: 24
From: Hudson Valley
Default

Originally Posted by FastHoss
The lifters were not as good on the Evo motors.They use Chevy type lifters now.
Can you explain this statement further?
What wasn't as good about the evo lifters?
Can you explain what is different internally between evo lifters and twin cam lifters?
 
Reply
Old Feb 3, 2011 | 01:52 PM
  #12  
djl's Avatar
djl
HDF Community Team
Veteran: Army
15 Year Member
Photogenic
Liked
Joined: Jun 2006
Posts: 12,763
Likes: 2,597
From: san antonio
Community Team
Default

Originally Posted by hoethree
djl, you stated "One reason why the service manual recommends replacing lifters at 35K mile intervals." Exactly what service manual are you referring to? I had someone tell me that pushrods should be replaced every 25K miles and said the "service manual says so" and still cant find that one. This was for an EVO motor. I am by no means a mechanic but I do try to understand the best I can. thanks!
Referring to the '02 Touring Model service manual.
 
Reply
Old Feb 3, 2011 | 02:15 PM
  #13  
djl's Avatar
djl
HDF Community Team
Veteran: Army
15 Year Member
Photogenic
Liked
Joined: Jun 2006
Posts: 12,763
Likes: 2,597
From: san antonio
Community Team
Default

Originally Posted by inverse121
Okay, if the OP is adjusting to what the two of you are calling zero clearance, its going to be a really noisy valvetrain if it runs at all. The lifter should actually be compressed past zero lash approximately half of its travel or .100"
It will run but Inverse is correct; an important detail I should have expanded on in my post #2 when I stated
Originally Posted by djl
You can try taking them down another half turn or even another full turn. Some adjust from the bottom up by bottoming out the lifter travel and backiing off a full turn. Try re-adjusting, more preload on the lifter and see if that helps.
I assumed that since the OP had adjusted the pushrods, he was familiar with the purpose of adjusting the pushrods which preloaded the lifter. I will explain in greater detail.

A lifter plunger has approximately .200" of travel and a properly adjusted pushrod should be set at the center of the plunger travel. This adjustment will allow for expansion of the engine components and shortening of the distance from the lifter to the rocker arm as the engine comes up to operating temperature and/or other manufacturing measurement inconsistencies all the while maintaining a zero lash = zero clearance valve train condition. As I pointed out in my post #2, some adjust push rods by bottoming out the plunger travel to .200" and backing off a half or full turn leaving approximatley .025" of travel at the bottom of the lifter. Not a practice I subscribe to but one that many do subscribe to.

So, if the OP has not adjusted the pushrods in accordance with the manufacturer's instructions, that would certainly explain the noise.

Originally Posted by inverse121
Also, on our twin cams if you pull your tappets you'll noticed that the sides have flat areas on them. The tappet anti-rotation device goes against these flats to keep the tappet from turning in it's bore. Sometimes you will get some noise as the from the factory tappets if the flat does not extend down far enough as the body hits the anti-rotation device at full lift.
This is possible but in the rare event that it does, it would most likely be the result of manufacturing tolerances. This would be the last place that I would look for valve train noise. There are several HD cams with lifts over .600" and nowhere in the SE Performance catalog is it recommended or suggested that OEM lifters will not work.
 
Reply
Old Feb 3, 2011 | 02:30 PM
  #14  
djl's Avatar
djl
HDF Community Team
Veteran: Army
15 Year Member
Photogenic
Liked
Joined: Jun 2006
Posts: 12,763
Likes: 2,597
From: san antonio
Community Team
Default

Originally Posted by FastHoss
The lifters were not as good on the Evo motors.They use Chevy type lifters now.
From a performance perspective, the EVO and TC lifters are equal; however there are some differences. I am not an EVO guy but believe the differ in the following areas:

1. TC roller diameter is smaller.
2. TC lifter body smaller in diameter on the Evo; shape different.
3. Not sure but bleed rates are different.

You also have to be careful when generically stating that TCs use "Chevy" lifters now. The small block chevy lifters will work but there are many suppliers of small block chevy lifters and the quality varies considerably from one manufacturer to another. If considering small block chevy lifters one should verify that the supplieris Delphi; if not by Delphi, don't buy.
 
Reply
Old Feb 3, 2011 | 02:45 PM
  #15  
inverse121's Avatar
inverse121
Tourer
Joined: Aug 2010
Posts: 320
Likes: 24
From: Hudson Valley
Default

Originally Posted by inverse121
Also, on our twin cams if you pull your tappets you'll noticed that the sides have flat areas on them. The tappet anti-rotation device goes against these flats to keep the tappet from turning in it's bore. Sometimes you will get some noise as the from the factory tappets if the flat does not extend down far enough as the body hits the anti-rotation device at full lift.
Originally Posted by djl
This is possible but in the rare event that it does, it would most likely be the result of manufacturing tolerances. This would be the last place that I would look for valve train noise. There are several HD cams with lifts over .600" and nowhere in the SE Performance catalog is it recommended or suggested that OEM lifters will not work.
I didn't say it was common, I said sometimes. This is actually one of the measurements I check. If you go back to your first post, you may be fixing that problem without even checking that. As you state to just replace it...

Originally Posted by djl
If you can identify the offending lifter, replace it.
Next time I pull a set of TC lifters, I will take it apart and take some pics for those that think the twin cam lifter is really different from an evo lifter.

All of this being said, I just don't seem to have witnessed the valvetrain noise or adjustable pushrod problems that seem to pervade the members of this forum. Of course if anyone wants to hear valvetrain noise, I'll ride my solid lifter pan next to them. for a while.
 
Reply
Old Feb 3, 2011 | 05:05 PM
  #16  
djl's Avatar
djl
HDF Community Team
Veteran: Army
15 Year Member
Photogenic
Liked
Joined: Jun 2006
Posts: 12,763
Likes: 2,597
From: san antonio
Community Team
Default

Originally Posted by inverse121
Next time I pull a set of TC lifters, I will take it apart and take some pics for those that think the twin cam lifter is really different from an evo lifter.

All of this being said, I just don't seem to have witnessed the valvetrain noise or adjustable pushrod problems that seem to pervade the members of this forum. Of course if anyone wants to hear valvetrain noise, I'll ride my solid lifter pan next to them. for a while.
I have experienced valve train noise; noise so loud that it made riding the bike unpleasant. Chased it for months; finally installed a set of Woods new directional lifters, problem solved.
Having said that, sometimes I think there are those that think a Harley should be as quiet as a Honda. However, an air cooled, vtwin pushrod engine just makes noise.

Picture of dis-assembled lifter attached compared to small block chevy lifter that some use in lieu of Harley lifters.
 
Attached Thumbnails Why???-hd_b_vs_sbc_01.jpg  
Reply
Old Feb 3, 2011 | 05:18 PM
  #17  
soulpony's Avatar
soulpony
Road Captain
Joined: Dec 2010
Posts: 507
Likes: 0
Default

What purpose is gained by enlarging the oil hole?
 
Reply
Old Mar 28, 2011 | 03:05 PM
  #18  
buddyrm's Avatar
buddyrm
6th Gear
Joined: Jun 2008
Posts: 13
Likes: 0
Default

Originally Posted by djl
I have experienced valve train noise; noise so loud that it made riding the bike unpleasant. Chased it for months; finally installed a set of Woods new directional lifters, problem solved.
Having said that, sometimes I think there are those that think a Harley should be as quiet as a Honda. However, an air cooled, vtwin pushrod engine just makes noise.

Picture of dis-assembled lifter attached compared to small block chevy lifter that some use in lieu of Harley lifters.
I noticed that the smal side hole in the lifter plunger is inline with the fill hole in the lifter body. Is this important to line up or can be offset? Just curious
 
Reply
HD Forum Stories

The Best of Harley-Davidson for Lifelong Riders

story-0

7 Surprising Harley-Davidson Products that Are Not Motorcycles

 Verdad Gallardo
story-1

8 Best Harley-Davidson Motorcycles Ever

 Pouria Savadkouei
story-2

10 Worst Harley-Davidson Motorcycles Ever

 Pouria Savadkouei
story-3

Killer Custom's Jail Break Is The Breakout That Refused to Blend In

 Verdad Gallardo
story-4

Crazy Bunderbike Build Looks Amazing, But Is It Impossible to Ride?

 Verdad Gallardo
story-5

Harley-Davidson Reveals Super Cool Cafe Racer Concept

 Verdad Gallardo
story-6

Engraved Rebellion: Inside Bundnerbike's Glam Rock II

 Verdad Gallardo
story-7

10 Motorcycles You Should Never Buy

 Joe Kucinski
story-8

10 Things Harley-Davidson Needs to Fix in 2026

 Verdad Gallardo
story-9

Southpaw Super Glide: A Left-Hand-Drive 1979 Harley FXE Built to Fit the Rider

 Verdad Gallardo
Old Mar 28, 2011 | 03:34 PM
  #19  
bagman1's Avatar
bagman1
Grand HDF Member
15 Year Member
Liked
Joined: Dec 2007
Posts: 4,999
Likes: 55
From: Bay Area
Default

Originally Posted by soulpony
What purpose is gained by enlarging the oil hole?

More oil flow!
 
Reply
Old Mar 28, 2011 | 04:07 PM
  #20  
Beav's Avatar
Beav
Road Warrior
Joined: Apr 2010
Posts: 1,832
Likes: 3
From: North Georgia
Talking

I know it's an old thread...however, I learned a lill sumptin when I did my project that I'll share with those who "wanna know."

The adjustable pushrods have a larger dia hole for the oil passages. Larger hole equals more volume. More volume equals more weight (Force.) This may amplify the "hammering" effect on the valvetrain...by product is increased noise.

While this may not be harming anything...it may become annoying.

Leason for the day...

Don't be lazy and go ahead and pull your tank so you can access your rocker covers. Use your stock pushrods since there is absolutely nothing wrong with them.

Or...cut your stockers and put your adjustables in. Try to get them set "just right," and wonder if they'll ever back off. Then you can ride while listening to that wonderfull hammering goin' on between your knees.

Choice that each has to make for themselves....choose wisely!!

Just sayin'

Beav
 
Reply



All times are GMT -5. The time now is 08:08 PM.

story-0
7 Surprising Harley-Davidson Products that Are Not Motorcycles

Slideshow: The bar-and-shield logo shows up on far more than motorcycles, some of the company's most unexpected products have nothing to do with riding.

By Verdad Gallardo | 2026-04-29 16:50:35


VIEW MORE
story-1
8 Best Harley-Davidson Motorcycles Ever

Slideshow: Not every Harley gets it right, but these are the ones that genuinely earned their reputation.

By Pouria Savadkouei | 2026-04-15 14:23:21


VIEW MORE
story-2
10 Worst Harley-Davidson Motorcycles Ever

Slideshow: From the troubled AMF years to modern misfires, these bikes earned reputations for reliability issues, questionable engineering, or disappointing performance.

By Pouria Savadkouei | 2026-04-01 20:01:09


VIEW MORE
story-3
Killer Custom's Jail Break Is The Breakout That Refused to Blend In

Slideshow: Killer Custom's "Jail Breaker" build focuses more on stance and visual aggression than mechanical overhaul.

By Verdad Gallardo | 2026-03-18 19:20:32


VIEW MORE
story-4
Crazy Bunderbike Build Looks Amazing, But Is It Impossible to Ride?

Slideshow: The Swiss custom shop has taken a Harley Softail and stretched it into something so long and low that it looks closer to a rolling sculpture than a conventional motorcycle.

By Verdad Gallardo | 2026-03-07 16:15:30


VIEW MORE
story-5
Harley-Davidson Reveals Super Cool Cafe Racer Concept

Slideshow: Harley-Davidson's new RMCR concept revives the café racer formula with modern hardware-and it may be exactly the reset the company needs.

By Verdad Gallardo | 2026-03-04 12:23:37


VIEW MORE
story-6
Engraved Rebellion: Inside Bundnerbike's Glam Rock II

Slideshow: A standard cruiser becomes an intricate metal canvas in the hands of a Swiss custom house known for pushing Harley-Davidson platforms far beyond their factory brief.

By Verdad Gallardo | 2026-02-24 18:19:44


VIEW MORE
story-7
10 Motorcycles You Should Never Buy

Slideshow: There is no shortage of great motorcycles to buy, but we would avoid these ten.

By Joe Kucinski | 2026-02-19 14:50:51


VIEW MORE
story-8
10 Things Harley-Davidson Needs to Fix in 2026

Slideshow: Harley-Davidson's challenges aren't abstract; they show up in dropping shipments, shrinking dealer traffic, and strategic decisions that aren't yet translating into growth.

By Verdad Gallardo | 2026-01-13 18:33:17


VIEW MORE
story-9
Southpaw Super Glide: A Left-Hand-Drive 1979 Harley FXE Built to Fit the Rider

Slideshow: Graeme Billington's left-hand-drive Shovelhead is as much about problem-solving as it is about classic Harley form.

By Verdad Gallardo | 2025-12-30 11:27:08


VIEW MORE