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The S&S 106" cylinders are thicker than the 107" cylinders, the rev perf cylinders are the same jugs as stock the S&S jugs are thicker and have more and thicker cooling fins. just look at the area around the pushrod tubes on an assembled 106 vs a 107. I've seem several posts and a few used 107 jugs that were very scrored up inside from piston skirt to sleeve wear.
I'm running a Fuel Moto 107" kit but I only put it on this spring. I've so far taken a 1700 mile trip to Scotland, a 750 mile trip to Wales and last weekend a 350 mile day to the South West. No problems. I understand that the 107" bore is basically the same as the max over-size Harley offer on the 103" pistons. So if the factory go that big I'd suggest it should be OK. That also means the 107" doesn't have any over-size options - but new/take-off barrels are cheap enough so....
The S&S 106" cylinders are thicker than the 107" cylinders, the rev perf cylinders are the same jugs as stock the S&S jugs are thicker and have more and thicker cooling fins. just look at the area around the pushrod tubes on an assembled 106 vs a 107. I've seem several posts and a few used 107 jugs that were very scrored up inside from piston skirt to sleeve wear.
S&S makes a fine 106" kit and I am not here to dispute that, however referring to skirt thickness there is only a .0105 difference between the S&S 106 and the Fuel Moto 107. There have been absolutely no issues with our cylinders whatsoever, you will not find any posts with issues related to our 107" kit.
I wouldn't go from the 103 to a 107.. If you are going to do someting go to 113" or 120"... Pull the crank and have it done up by Hobans (Darkhorse) and increase the cubes significantly. Your 6-6 cams will work but you will be better off with the 555 or 777... Have Baisley or R&R or the like do your heads and you will have a 30% bump in power.
Rather than tell you what you should or shouldn't do with your ride, I'll answer your actual question.
I've got just under 10k on my FM 107 and have had zero issues. Still pulls like a train, two up, loaded down with gear. Obviously, that's not a large sampling of miles but I can only speak to that which I know.
I've got about 13,000 on my 107 overbore (not a FuelMoto) and I've experienced no problems. I did a 1400 mile trip over labor day. As far as the heat thing, it runs way cooler than a stocker. I'm not sure why, but it does.
I am very happy with the Andrews 54 cams. The 54 and the Woods 555 are very, very similar, except the price. As far as the Cylinder Wall thickness thing goes, I havent read of any failures. When this engine is done, im sticking in a 120R. I think I have a long wait until that happens.
Last edited by Indianspringsaz; Sep 27, 2011 at 05:39 PM.
The cylinder wall thickness weighed into my decision on the 107 also. There are many guys running around with 100,000 miles on their stock motors without having rebored their jugs. I see no reason to expect any less from the 107 bore but they are at the maximum size so new jugs would be required. I only have about 5000 miles on mine so I'm thinking I'm good for another 18 or so years.
Im in the same boat as you. for a "daily driver" type build, I think the cast pistons are better. Ask me again tomorrow and I might change my mind though. Look at my "forged pistons vs cast" thread for reassureance though.
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