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Get the 02!! DTTJGlide, what are your RPM's like at 70-75 mph? I like what you are saying about the gearing and the idea of running a 160 on the rear. Any info you can give is appreciated!!
I've got 3.37 primary gearing so the RPMs would be different since the 03 has 3.15 gearing. Check out the comparators on Big Boyz site & you can figure it all out, the swap is a straight bolt on you just need an 07 belt & pulley. With just the rear pulley change you'd be at 2.97, add a 33 tooth front & it's 2.88, compare that to an 09 6spd at 2.875. I'd recommend just the rear as that leaves your first gear about the same as an 09 1st gear & it would drop RPMs down about 200 at 3500. With your big power you can run about any gearing you want, I've got a 103 with about 120 tq & it's great. Depending on what 160 you run, I run a 160/80-16 E3 which is about a 1/2" taller & worth about another 50 RPM drop, the widest you can go without doing more mods is about 6.25". You'll also need a recalibration unit to keep your speedo right, I didn't have any luck with the Thunder Heart sensor so I'd suggest a Dakota Digital.
I've got both, my '07 King is geared so high that I can ride around town in 2nd or 3rd all day. 6th is great for the highway;much better than 5th, but pretty much what everyone said here is correct. 5 will do you just fine.
Only problem I have with the 6-speed is remembering what gear I am in;with the 5 speed it's easier to tell what gear you're in if you forget.
I've got 3.37 primary gearing so the RPMs would be different since the 03 has 3.15 gearing. Check out the comparators on Big Boyz site & you can figure it all out, the swap is a straight bolt on you just need an 07 belt & pulley. With just the rear pulley change you'd be at 2.97, add a 33 tooth front & it's 2.88, compare that to an 09 6spd at 2.875. I'd recommend just the rear as that leaves your first gear about the same as an 09 1st gear & it would drop RPMs down about 200 at 3500. With your big power you can run about any gearing you want, I've got a 103 with about 120 tq & it's great. Depending on what 160 you run, I run a 160/80-16 E3 which is about a 1/2" taller & worth about another 50 RPM drop, the widest you can go without doing more mods is about 6.25". You'll also need a recalibration unit to keep your speedo right, I didn't have any luck with the Thunder Heart sensor so I'd suggest a Dakota Digital.
Thanks for the info! I ran this on a calculator and am going to go with the 32/66 combination. This should make a drop in cruising rpm yet still be decent elsewhere. Out here in Cali if you aren't going 80+ on the highway you get run over! Do you think a stock 07 drive belt will work? I think they are 137 teeth. Will have to get some miles on so I can wear out the 140 rear I have on now!!
I've got an 06 SG and a bud has an 08 SG. At 75 in 5th mine is running about 200 rpm higher than his in 6th 3000 rpm/3200 rpm. Really not that much difference. I have an 07 Superglide with the 6 and it is nice but a 5 is not a deal killer.
The '02 is a better bike than the newer ones with six speeds. I live in the west where we ride at 80 mph a lot. I have a S.E. six speed in my '02. I have a Cruise Drive six speed in my '07. If you don't do a lot of high speed riding you'll never miss the higher gear. That '02 Twin Cam has a much better low end than the new bikes and is, in a lot of guys opinion, the best bagger Harley ever built.
Just make sure the cam drive is upgraded from the original spring loaded type and it will run a long long time.
i have had a 09 and now i have a 2011 there is a differance in gear ratios from 09 to 2011 i can cruise at 60 with my 11 in 6th gear no problem.
Hate to tell you this, but the ratios are the same from 09-12, might just be that the 11 is a 103 with a little more TQ. Final drive ratio for 07-08 is 2.79, for 09-12 it's 2.875.
I've got an 01 Ultra with 3.37 gearing and only 5 speeds. I'm very happy with it overall, but there are times when I do wish I had another gear. When I travel up to the mountains, I hit the interstate in Columbus, GA, and spend the next 2-3 hours driving in and around ATL wishing I could drop the RPMs while still keeping my speed. My last ride around I-285, I was very happy running 85-90 and it kept me out of traffic, but I was concerned about running just under 4k RPMs for so long.
Other than that little bit of superslab stuff, I'm perfectly happy with what I've got.
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